Eurotherm Drives 584S/620, Addendum

Page 1: ...o persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting therefrom This manual was downloaded on www sdsdrives com...

Page 2: ...93C Eurotherm Drives reserves the right to change the content and product specification without notice COPYRIGHT in this document is reserved to Eurotherm Drives Ltd 17 1 86 56 This manual is to be made available to all persons who are required to configure install or service the equipment described herein or any other associated operation This manual was downloaded on www sdsdrives com 44 0 117 9...

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Page 6: ...515 ULYH VL H 0D 1 UDNH XUUHQW 839GF 0LQLPXP UDNH 5HVLVWDQFH 6L H 2 3 33 553 6173 RKPV 6L H 2 4433 597 51 7 RKPV 6L H 2 4653 633 5183 RKPV 6L H 2 4933 693 5133 RKPV 6L H 2 4 33 773 41 3 RKPV 6L H 2 533305533 783 4193 RKPV 6L H 43 2 5833 858 4176 RKPV 6L H 43 2 5 3306483 9 8 4144 RKPV 0 1 22 1 1 1 6833 5 48 5 0 176 The type 8 and 9 inverters have an integral main cooling fan The type 10 inverter ha...

Page 7: ...7 3 43 68µ 953 5533 26 698536 The choke should not saturate at the peak instantaneous current level specified This value accommodates the 150 overload condition For complete details refer to the following Eurotherm Drives drawings included in Appendix A HL463115C Rating Specification for HPAC AC Line Choke CO389936D201 2 3 584S Type 8 9 and 10 Choke Outline Drawing Where an inverter is individuall...

Page 8: ...xternal motor overload protective device must be provided by the installer 0RWRU DVH UHTXHQF The motor Base Frequency rating is 480 Hz maximum LHOG URXQGLQJ 7HUPLQDOV The International Grounding Symbol IEC Publication 417 Symbol 5019 is used to designate the field grounding terminals Refer to Chapter 1 Terminal Descriptions LHOG LULQJ 7HUPLQDO 0DUNLQJV For correct field wiring connections that are...

Page 9: ...Supply Printed Wiring Board see Chapter 9 must be replaced with those manufactured by Bussmann Type HVR or equivalent rated 2A 1000V dc Refer to Figure 9 2 in Chapter 9 The fuses provided on Line Suppression Printed Wiring Board AH389192 must be replaced with those manufactured by Bussman Type KTK 10 or equivalent rated 10A 600V Refer to Figure 9 3 Chapter 9 This manual was downloaded on www sdsdr...

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Page 15: ...n It is recommended that these drives be separated from other equipment in a large multifunction cabinet so that the airflow is better controlled i e air heated by other items should not affect the inlet temperature to the drive s main fan LJXUH 814 5HTXLUHG LU QOHW RFDWLRQ GGLWLRQDO DLU LQOHW ORFDWLRQ LI UHTXLUHG Care should be taken in placing the cabinet so that there is sufficient space in fro...

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Page 21: ...Phillips or posidrive screwdriver 10mm 3 8 flat blade screwdriver Assembly Procedure see Figure 5 2 On cabinets with removable panels the following procedure should be performed off the cabinet For non removable cabinets this procedure should be performed prior to mounting the drive Note If the drive is not removed then it must be protected from any cutting chips 1 Cut top of cabinet as per drawin...

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Page 27: ...r Description 1 BT463265 GASKET REMOTE OP STATION 1 CM463268U001 30 WAY CABLE ASSY FOR REMOTE OP STATION 1 LA463221U001 OP STATION STANDARD 1 BD388329U001 OP STATION RETAINING MOULDING 4 FB084K12 SCREW No 6 x 12mm Tools Required 2 Phillips or posidrive screwdriver VVHPEO 3URFHGXUH 1 Locate desired position of operator station 2 Drill 4 mounting holes see figure 7 2 3 Cut out cable aperture see fig...

Page 28: ... 9 Connect supplied cable to the operator station note the cable is not symmetric and the end marked OP Station must be attached to the drive board XWRXW LPHQVLRQV LJXUH 15 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 29: ...T assembly is removed from the exhaust duct before installing the unit within the cubicle 5 48 5 722 6 M10 spanner 3 posidrive or phillips torque screwdriver 2 posidrive or phillips torque screwdriver 167 7 21 352 85 51 1 THE FOLLOWING PROCEDURE SHALL BE CAREFULLY ADHERED TO FOR SAFETY REASONS ALL ELECTRICAL SUPPLIES SHALL BE DISCONNECTED BEFORE WORKING ON THE INVERTER ALLOW 15 MINUTES FOR THE DRI...

Page 30: ...figure 8 3 12 Fit the snubber capacitors qty 2 size 8 qty 3 size 9 qty 4 size 10 over the brake joining plate s to the IGBT using M6 screws finger tight only see figure 8 3 13 Tighten all M6 screws on the brake connecting plate to 5 Nm 3 7 ft lb 14 Fit earth bonding bracket to heatsink and duct connection earthing screws M5 to exhaust duct Tighten to 4 Nm 3 ft lb NOTE This connection must not be o...

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Page 33: ...personnel with the knowledge expertise required to perform the relevant operation i e in order to replace component parts drive disassembly rebuild and re testing is required 8 7 1 1 Troubleshooting refer to chapter 4 of this manual for guidance If it is not possible to resolve the problem from the guidelines given in chapter 4 then contact Eurotherm Drives for assistance Refer to main 584S or 620...

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Page 35: ...RICALLY COMPETENT AND POSSESS THE KNOWLEDGE EXPERTISE REQUIRED TO PERFORM THE RELEVANT OPERATION 51 1 6 BEFORE PERFORMING MAINTENANCE ON THIS UNIT ENSURE ISOLATION OF THE MAIN SUPPLY TO TERMINALS L1 L2 AND L3 WAIT FOR AT LEAST 5 MINUTES FOR THE DC LINK TERMINALS DC AND DC TO DISCHARGE TO SAFE VOLTAGE LEVELS 50V FAILURE TO DO SO CONSTITUTES AN ELECTRICAL SHOCK HAZARD This equipment contains electro...

Page 36: ...ve front cover metal which is attached via 4 off turn fasteners take care not to damage PCBs beneath cover 4 It is now possible to view the power control PCB control PCB and cal card as shown in figure 9 1 CON 5 CON 6 CON 7 1 2 3 CON 2 CON 3 CON 4 CON 10 DIAGNOSTIC LEDs CON 8 CON 9 CAL CARD CONTROL PCB POWER CONTROL PCB HINGED PANEL HINGED PANEL FIXING LJXUH 14 5 Take note of PCB connectivity and ...

Page 37: ... RU LJXUH 15 6036 3 V 3 Take note of PCB connectivity and carefully remove and replace PCB ensuring that PCB is re connected correctly 4 Re fit hinged panel and turn fastener as shown in figure 9 1 5 Replace drive front cover metal which is attached via 4 off turn fasteners take care not to damage PCBs beneath cover 6 Re connect 30 way op station ribbon cable to power control PCB CON 10 see figure...

Page 38: ...n in figure 9 1 5 The line suppression PCB is located inside drive enclosure beneath hinged panel and can be visually identified as shown in figure 9 3 PL2 PL4 JP1 PL3 PL1 JP3 LJXUH 16 0 LQH VXSSUHVVLRQ 3 6 Take note of PCB connectivity and carefully remove and replace PCB ensuring that PCB is re connected correctly 7 Re fit hinged panel and turn fastener as shown in figure 9 1 8 Replace drive fro...

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Page 40: ...QG 6HUYLFLQJ 0 8 762953 4 Disconnect supply cable at faulty fan 5 Replace fan 6 Reconnect supply cable 7 Re fit lower panel assembly J W F This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 41: ...ia 2 off turn fasteners at top and bottom of drive 2 Disconnect 30 way op station ribbon cable from power control PCB CON 10 see figure 9 1 3 Remove drive front cover metal which is attached via 4 off turn fasteners take care not to damage PCBs beneath cover 4 Remove DC and DC bus bars at the top of the drive remove 2 M6 captive nuts at the capacitor joining plate assembly and 2 M6 captive nuts at...

Page 42: ... torque 7 Secure earth wire to chassis 4NM torque 8 Reconnect cable s to phase limb assembly printed circuit board 9 Refit capacitor joining plate with M6 captive nuts to 6 8 NM torque 10 Refit insulating caps to M2 middle left hand side capacitor joining plate nuts 11 Refit DC busbars 2 off M6 captive nuts on capacitor joining plate tightened to 6 8 NM torque and 2 off M6 captive nuts at the exte...

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Page 45: ...ed to IP00 optional IP20 16 Input and output connections to be labelled L1 L2 L3 17 Suitable earth connection to be provided 18 Earth terminal to be identified by international ground symbol IEC417 Symbol 5019 19 Weight to be advised kg 20 Heat output to be minimised and advised to Eurotherm Drives Watts 21 Any plastic used to be flame retardant V0 minimum 22 Winding to winding and winding to eart...

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Page 50: ...hould follow the path of the motor cables in order to minimise the loop area Failure to do so will result in increased conducted emissions This will normally be achieved by 1 Bonding the armour of the motor supply cables at one end to the motor frame and at the other to the cubicle back panel Ideally 360o bonding is required which can be achieved with cable glands 2 Ensuring that conduit containin...

Page 51: ...0081 2 1994 BSEN50082 1 1992 draft prEN50082 2 1992 Following provisions of EEC Directive 89 336 EEC with amendments 92 31 EEC and 93 68 EEC Dr Martin Payn Conformance Officer Eurotherm Drives Ltd Dr Dan Slattery Technical Director Eurotherm Drives Ltd 8th April 1999 Date Compliant with these immunity standards without specified EMC filters For information only 8527 50 5 9 6 0 7 1 2857 1 77 03721 ...

Page 52: ...2 1 1992 draft prEN50082 2 1992 Following provisions of EEC Directive 89 336 EEC with amendments 92 31 EEC and 93 68 EEC Dr Martin Payn Conformance Officer Eurotherm Drives Ltd Dr Dan Slattery Technical Director Eurotherm Drives Ltd 8th April 1999 Date Compliant with these immunity standards without specified EMC filters For information only 8527 50 5 9 6 0 7 1 2857 1 77 03721 67 6866 14 5 7 3 21 ...

Page 53: ...he following standard VDE0160 1994 EN50178 1998 Following provisions of EEC Directive 73 23 EEC with amendment 93 68 EEC Dr Martin Payn Conformance Officer Eurotherm Drives Ltd Dr Dan Slattery Technical Director Eurotherm Drives Ltd 8th April 1999 Date 8527 50 5 9 6 0 7 1 2857 1 77 03721 67 6866 14 5 7 3 21 34 36 6 333 34 36 6 433 5HJLVWHUHG QXPEHU 448 9 QJODQG1 5HJLVWHUHG 2IILFH 6RXWKGRZQYLHZ D R...

Page 54: ...rical Equipment of Machines All instructions warnings and safety information of the Product Manual must be adhered to Dr Martin Payn Conformance Officer Eurotherm Drives Ltd Dr Dan Slattery Technical Director Eurotherm Drives Ltd 8th April 1999 Date 8527 50 5 9 6 0 7 1 2857 1 77 03721 67 6866 14 5 7 3 21 34 36 6 333 34 36 6 433 5HJLVWHUHG QXPEHU 448 9 QJODQG1 5HJLVWHUHG 2IILFH 6RXWKGRZQYLHZ D RUWK...

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