Eurotherm 5001, Installation Instructions And Owner'S Manual

Page 1: ...ou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life WARNING If not installed operated and maintained in accordance with the manufacturer ...

Page 2: ...The original is filed in Robur S p A Any use of this manual other than personal consultation must be previously authorized by Robur S p A All illustrations and specifications contained herein are based on the latest information available at the time of publication approval Robur reserves the right to make changes at any time without notice in materials specifications and models or to discontinue m...

Page 3: ...UPPLY 16 ELECTRICAL WIRING DIAGRAMS 18 SECTION 3 OPERATING INSTRUCTIONS 21 OPERATING INSTRUCTIONS FOR MODELS 5001 and 8001 21 OPERATING INSTRUCTIONS FOR MODELS 5002 and 8002 22 SECTION 4 SERVICING 25 CHECKING AND ADJUSTING THE GAS MANIFOLD PRESSURE 25 CHECKING REMOVING AND REASSEMBLING OF THE VENT AIR INTAKE SYSTEM 25 LUBRICATION OF MOVING PARTS 26 FLAME VISUAL CHECK 26 SECTION 5 PROGRAMMABLE TIME...

Page 4: ...5001 5002 8001 8002 Installation Instructions and Owner s Manual 2 Ed 06 2006 ...

Page 5: ...h is not a health danger To prevent nuisance and operation of fire alarms ventilate the room for the first two hours of operation MODELS DESCRIPTION The 5001 8001 5002 8002 units are gas heaters an independent heating product with an isolated combustion chamber and forced draught It can operate either with natural gas and liquid propane gas The combustion air intake and the exhaust of fumes are ex...

Page 6: ...oved for servicing an appliance must be replaced prior to operating the appliance Keep burner and control compartment clean The outside vent cap is hot while furnace is in operation Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excess...

Page 7: ...pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas...

Page 8: ...2 00 82 13 m 3 h 220 450 AIR FLOW cfm 129 265 m 3 h 160 330 MINIMUM AIR FLOW cfm 94 194 TOTAL ELECTRICAL LOAD W 86 140 mm 553 1006 LENGHT in 21 6 8 39 5 8 mm 715 715 HEIGHT in 28 1 8 28 1 8 mm 208 208 DEPTH in 8 2 8 8 2 8 kg 26 42 WEIGHT lbs 57 93 GAS CONNECTION NPT 1 2 female 1 2 female mm 50 50 WALL HOLE DIAMETER in 2 2 mm 49 49 AIR INLET DIAMETER in 1 7 8 1 7 8 mm 35 35 EXHAUST PIPE DIAMETER in...

Page 9: ...RAL GAS inW C 1 8 1 8 mbar 16 3 16 2 MANIFOLD PRESSURE MIN LP inW C 6 6 6 5 m 3 h 0 5 0 9 NATURAL GAS ft 3 h 17 8 30 1 m 3 h 0 2 0 3 MAX LP ft 3 h 6 9 11 6 m 3 h 0 4 0 6 NATURAL GAS ft 3 h 13 3 21 3 m 3 h 0 1 0 2 GAS RATE MIN LP ft 3 h 5 3 8 7 mbar 17 4 17 4 NATURAL GAS inW C 7 0 7 0 mbar 27 4 27 4 MINIMUM INLET PRESSURE LP inW C 11 0 11 0 Table 2 Technical data 2 2 ...

Page 10: ...62 1600 1008 3050 1922 20 92 58 190 120 350 221 730 460 1100 693 2100 1323 30 73 46 152 96 285 180 590 372 890 561 1650 1040 40 63 40 130 82 245 154 500 315 760 479 1450 914 50 56 35 115 72 215 135 440 277 670 422 1270 800 60 50 32 105 66 195 123 400 252 610 384 1150 725 70 46 29 96 60 180 113 370 233 560 353 1050 662 80 43 27 90 57 170 107 350 221 530 334 990 624 90 40 25 84 53 160 101 320 202 49...

Page 11: ...be located or protected so it is not subject to physical damage by a moving vehicle The vent terminal of a direct vent appliance with an input of 50 000 BTU per hour 14 6 kW or less shall be located at least 9 230 mm from any opening through which flue gases could enter a building The bottom of the vent terminal and the air intake shall be located at least 12 in 300 mm above grade WARNING The near...

Page 12: ... clearance to inside corner 18 inches 46 cm minimum H not to be installed above a meter regulator assembly within 3 feet 90 cm horizontally from the center line of the regulator 3 I clearance to service regulator vent outlet 6 feet 1 8 m minimum 3 J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum 3 K clearance to a...

Page 13: ...the wall If the wall can receive self tapping screws drill 1 8 in diam eter If not drill 1 4 in diameter and use the plastic anchors provided 5 Install the supporting bracket to the wall insert the air pipe in the wall through the hole pro vided in the support bracket Place the round adhesive gasket around the hole so that the air pipe remains on its positions see Figure 3 and Figure 4 on page 12 ...

Page 14: ... flanged lip of air inlet pipe and wall bracket If air inlet pipe is placed through the gasket and then attached to the unit with the flanged lip between the gasket and unit a leak may occur Bracket Pipe Gasket Unit Bracket Pipe Gasket Unit CORRECT WRONG ...

Page 15: ...ON 10 FOR 5001 5002 ONLY install the unit to the wall leaning the bottom edge of panel C where the fan is located on the supporting frame as indicated in Figure 8 on page 14 Fix the unit to the support bracket by mean of the two lateral screws 11 FOR 8001 8002 ONLY remove the front panel by unloosing the lateral fixing screws see Figure 6 above 12 FOR 8001 8002 ONLY install the unit to the wall le...

Page 16: ...ate the vent cap and fix it with the screws see see Figure 10 on page 15 17 Wire up the unit using a three core cable passing through the correct cable guide with a normal plug and socket 18 Connect the gas supply line A gas tap just before each furnace must be installed 19 Reposition the front panel on 8001 8002 model see Figure 6 on page 13 20 Reconnect the grounding wire to the casing and reins...

Page 17: ...Installation Ed 06 2006 15 Figure 9 Hanging of the unit to the supporting bracket and matching hooks for 8001 8002 only Figure 10 Installation of the vent cap all models FOR 8001 8002 ONLY ...

Page 18: ...rs of Other Than All Metal Construction The above connectors may be used if acceptable by the authorities having jurisdiction PRESSURE TESTING OF THE GAS SUPPLY SYSTEM 1 To check the inlet pressure to the gas valve a plugged tapping accessible for test gauge connection is provided on the gas valve see A in Figure 11 page 17 2 The appliance and its individual shutoff valve must be disconnected from...

Page 19: ...ces of plus or minus 0 1 in w c are accepted If the Hi or Lo gas manifold pressures are different from the values given in table 1 for more than 0 1 in w c shut off the furnace and contact your Service Agency For instructions about adjustment of the manifold Hi and Lo pressures see section 4 Servicing After checking the gas manifold pressure disconnect the test gauge and tighten firmly the screw o...

Page 20: ...WITCH PROGRAMMABLE TIMER ROOM THERMOSTAT SUPPLY LINE LIVE WIRE SUPPLY LINE NEUTRAL WIRE SUPPLY LINE GROUND WIRE VANNE GAS 1 SECURITE OPERATEUR HAUTE BASSE FLAMME MOTEUR DU VENTILATEUR 2 SUR 8001 8002 THERMOSTAT DE SURCHAUFFE THERMOSTAT DE VENTILATION FUSIBLE 5X20 4A PRESSOSTAT DE CIRCUIT DE COMBUSTION ELECTRODE DE DETECTION DE FLAMME ELECTRODE D ALLUMAGE MOTEUR DU VENTILATEUR DE COMBUSTION LAMPE D...

Page 21: ...Installation Ed 06 2006 19 5002 WIRING DIAGRAM Figure 13 5002 WIRING DIAGRAM 8001 WIRING DIAGRAM Figure 14 8001 WIRING DIAGRAM ...

Page 22: ...5001 5002 8001 8002 Installation Instructions and Owner s Manual 20 Ed 06 2006 8002 WIRING DIAGRAM Figure 15 8002 WIRING DIAGRAM ...

Page 23: ...ance 4 This appliance is equipped with an ignition device with automatically lights the burner Do not try to light the burner by hand 5 Turn off gas supply to the unit by turning off the gas tap 6 Wait 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 7 Turn on gas supply to the unit 8 Turn on...

Page 24: ... out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 7 Turn on gas supply to the unit 8 Turn on electric power to the appliance 9 Push the MIN MAX button to MIN button down G RED LAMP MIN MAX RESET R GREEN LAMP MANUAL PROGRAMMED BUTTON THERMOSTAT SUMMER WINTER BUTTON MIN MAX BUTTON 10 Switch the SUMMER WINTER butt...

Page 25: ... then push it back button up to WINTER position 5002 8002 models HOW TO SHUT OFF THE APPLIANCE 1 Turn the thermostat knob to the ZERO position 2 Turn the I O switch on the programmable clock to ZERO position 3 Turn off all electric supply to the appliance 4 Turn the gas tap installed on the gas supply line upstream to the unit to CLOSED position USING YOUR 5001 8001 HEATER GREEN LAMP it is alight ...

Page 26: ...MMER WINTER when the button is up the furnace will operate in heating mode according to the thermostat and or clock s programmes When the button is down the appliance will perform a pleasant ventilation in the room MIN MAX RESET MIN MAX BUTTON For quick heating keep this button up HI flame For soft heating and silent operation keep thisbutton down LO flame HUMIDIFIER For better comfort the 5002 an...

Page 27: ...N down 5 Unscrew the screw C until the correct value for the LO pressure is achieved 6 Switch the unit from LO to HI mode some times to check that both the HI and LO pressures are correct A tolerance of plus or minus 0 1 in w c on the pressure values is acceptable Re adjust starting from point 1 if needed 7 Disconnect the test gauge and tighten firmly the screw of the gauge connection then check f...

Page 28: ...ke motors bearings keys knobs screws etc FLAME VISUAL CHECK Correct and proper operation of the burner may be checked from the aspect of the flame Check the flame any time the external casing is removed for any reason The flame may be examined through the flame view L see Figure 11 in SECTION 2 page 17 The flame must be stable and have blue color Some small yellow tips are acceptable with propane ...

Page 29: ...ased Choice of programs 16 8 for on 8 for off Days of the week and hours of the day selection Programmable day blocks 1 2 3 4 5 Mon Fri 1 2 3 4 5 6 Mon Sat 1 2 3 4 5 6 7 Mon Sun 6 7 Sat Sun Figure 16 Programmable timer KEY Pos I The appliance is controlled by the room thermostat Pos AUTO The appliance is controlled by both the timer and the room thermostat A ON OFF SWITCH Pos O The appliance is tu...

Page 30: ... colon flashing E If the selector is moved to position the indication on the display is flashing the symbols 1 1 will appear MANUAL OPERATING DEVICE Move the A left selector to position I The symbol of a light will appear on the display In this condition the heater is controlled by the room thermostat and is independent from the programmes which are set on the timer Move the A selector to position...

Page 31: ... be set D Press the 1 7 button to program once again the same day or block of days previously selected for program n 1 switch ON To set the OFF time press button h and m in the example 11 04 hours E To set further programs repeat the same operations from item b to d NOTE where the same ON and OFF time is required for different days of the week the setting procedure can be simplified 1 2 3 4 5 from...

Page 32: ...will be cancelled SETTING OF SKIP FUNCTION SKIP THE ACTUAL PROGRAM To skip the actual program proceed as follows A Put the right selector in RUN position B Press key to SKIP the actual program The next program will be activated when required SKIP function is shown on display by the symbol of a crossed arrow see SKIP symbol in Figure 16 on page 27 C The SKIP command can be stopped in any moment by ...

Page 33: ...5001 5002 8001 8002 Installation Instructions and Owner s Manual 31 Ed 06 2006 ...

Page 34: ...Programmable Timer Ed 06 2006 32 100 Quaker Lane Malvern PA 19355 Phone 877 930 2739 Fax 610 240 4906 www eurothermsystems com ...