Ever Power Systems POWERLINE RT-10000, Instruction Manual

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Page 2: ...dules 27 TOWER VERSION UPS INSTALLATION 29 CONNECTING POWER SUPPLY LEADS AND START UP 30 PARALLEL OPERATION 34 DESCRIPTION OF OPERATION OF THE POWER SUPPLY UNIT 38 SWITCHING THE UPS ON AND OFF 38 CONTROL PANEL AND LCD DISPLAY FUNCTIONS MENU STRUCTURE 39 SAFEGUARDS 49 EPO 50 COMMUNICATION WITH PC 50 NETWORK CARDS AVAILABLE OPTIONALLY 51 SOFTWARE FOR MANAGING THE UPS UNIT 52 OPERATING INSTRUCTIONS 5...

Page 3: ...ch as power outages drops and interruptions in the mains surges and other faulty conditions in the power supply line EVER POWERLINE RT series UPS units are mainly used with network devices servers workstations and other electric electronic and IT devices GENERAL FEATURES OF THE UPS UNIT Alongside their excellent performance and reliability the POWERLINE RT range of UPS units offers a number of oth...

Page 4: ...ling thanks to the safe procedure of battery replacement without having to switch off the UPS power supply Users can choose to install the unit in one of the two variants Rack or Tower Optional rail guides for rack enclosures Compact size excellent power to size ratio Output connectors in two versions power supply strip and IEC sockets with loads of 10 A and 16 A I O connections strip configured b...

Page 5: ...suitably qualified service technicians with professional licences required by law CAUTION The unit should be operated and stored in conditions complying with the requirements set in the specification technical documentation CAUTION The UPS is disconnected from the mains only when the power lead is disconnected removed from the mains socket CAUTION The unit is equipped with an internal power source...

Page 6: ...circuit the resulting high current may cause serious burns or scalds CAUTION There are no user serviceable parts inside the UPS unit CAUTION The POWERLINE RT range of UPS units is not intended to work directly with medical equipment life supporting equipment or any other equipment that may have effect on health B Installation information and requirements CAUTION The POWERLINE RT range of UPS units...

Page 7: ... warm environment moisture condensation may appear The UPS unit must be completely dry before installation and operation The acclimatization time should be at least 2 hours UPS units and battery packs must not be installed in humid environment UPS units and battery packs must not be installed in places where they would be exposed to direct sunlight They must not be installed near sources of heat V...

Page 8: ...low disconnecting in emergency the UPS unit from the connected loads regardless of the mode in which the UPS is operating To minimise the risk of fire connections should only be made to circuits electrical systems whose rating is adequate for the connected loads with properly selected overcurrent protection Additionally the breaker should feature at least a 3 mm insulating air gap C Operation of t...

Page 9: ...s who have legally required protection gear may replace batteries CAUTION Risk of electric shock Dangerous voltage may be present between the battery circuit and the grounding point Batteries have high short circuit current and pose a risk of electric shock The following precautions should be taken when working with batteries remove jewellery watches rings and other metal items only use tools with...

Page 10: ...uate protection against shocks vibrations and impact The unit should be operated and stored in conditions meeting the requirements in the product specification UPS units must be stored in a dry room with suitable ventilation If a UPS is to be stored over a longer period of time its batteries must be recharged at least every 6 months The recharging procedure must always be recorded and documented A...

Page 11: ...and 176 276 V for the 100 load power supplying receivers with the earlier set voltage Another advantage of continuous power transformation featured in ONLINE UPS units is that no interruption is needed when switching to another source of power mains battery Loads connected to the UPS output do not even detect switching between the mains and battery operation The POWERLINE RT UPS systems consist of...

Page 12: ...the previous chapter UNPACKING THE PRODUCT Keep the packaging for future transportation operations The UPS unit must be properly examined upon delivery or handover Although the product is solidly packaged the appliance could have been damaged due to shocks experienced during transport If any of the units is damaged during transportation a complaint for transportation damage should be filed Should ...

Page 13: ...hniczna tel 48 61 6500 400 2017 01 05 13 16 Unpacking the device Step 1 Open the packaging and take out parts packed together with the device see fig 1 i 2 POWERLINE RT 6000 UPS Fig 1 Unpacking the POWERLINE RT 6000 UPS POWERLINE RT 10000 UPS Fig 2 Unpacking the POWERLINE RT 10000 UPS ...

Page 14: ...low rate and free of damp flammable gases and corrosion hazards POWERLINE RT 6000 POWERLINE RT 10000 Fig 3 Lifting the POWERLINE RT 6000 10000 UPS What s in the box Check carefully the contents of the packaging The packaging should contain the following fig 1 and 2 1 UPS 2 User s manual 3 Warranty card 4 Tower type supports set for installing the unit vertically 5 EPO jumper 6 USB communication ca...

Page 15: ... with assembling instructions for the Rack see the assembling instructions at www ever eu ELEMENTS OF THE UPS REAR PANEL Elements of the rear panel of specific POWERLINE RT models is shown in fig 4 and 5 6 kVA model view Fig 4 View of the rear panel elements in POWERLINE RT 6000 UPS 1 Functional earthing clamp 2 EPO connector 3 Communication interface for parallel operation 4 Output sockets 10 A x...

Page 16: ...ew of the rear panel elements in POWERLINE RT 10000 UPS 1 SNMP card slot 2 Communication interface for parallel operation 3 USB communication port 4 RS 232 communication port 5 External batteries modules connector 6 Service bypass switch 7 Power supply output and bypass lines connection clamps 8 EPO connector 9 16 A output sockets 10 Output circuit fuses ...

Page 17: ...l button up back 4 Scroll button down forward 5 Selection button The UPS features a 4 button control panel and an LCD display with a dual colour backlight In a normal situation a white text is shown on a blue background In case of a critical alarm text colour changes to dark amber and the background colour changes to red Figure 7 shows the display and the control panel as well as the description o...

Page 18: ...struction manual 2017 01 05 13 16 Technical Support tel 48 61 6500 400 www ever eu 18 Fig 7 POWERLINE RT 6000 10000 UPS control panel 1 LCD display 2 Start shut down button 3 Scroll button up back 4 Scroll button down forward 5 Selection button ...

Page 19: ...output of the UPS unit Access to main menu When showing the UPS status default summary screen hold this button for 1 s to enter the main menu Exit from main menu Hold this button for 1 s to exit the current menu and enter the system status default menu without changing any setting Scrolling up Hold this button from 0 1 s to 1 s to navigate up the menu options Scrolling down Hold this button from 0...

Page 20: ...ion concerning the functional state of the UPS unit operation modes functional parameters values load events and settings After powering on the LCD display shows a welcome screen for few seconds next the default screen with current functional state of the UPS unit is shown fig 8 The display automatically returns to the default functional state screen of the UPS unit if no button is pressed for 15 ...

Page 21: ...SPLAY ELEMENT DESCRIPTION INPUT LINE Input parameters information field Input voltage value Input voltage frequency OUTPUT OUTPUT Output parameters information field Output voltage value Output voltage frequency LOAD UPS load level in W UPS load level in W BATTERIES Indicates battery voltage Battery symbol the percentage of the dark field changes depending on the charge level of the batteries MODE...

Page 22: ...tery mode once every 4 seconds an information sound is generated If the battery charge level is low once every second an alarm sound is generated The battery operation mode is activated until the power in the mains is back or the batteries get discharged or until a battery failure occurs Bypass mode The UPS unit goes into BYPASS mode when the inverter is overloaded the permissible temperature is e...

Page 23: ...ency converter In the inverter mode the UPS unit may freely operate with the output frequency of 50 Hz or 60 Hz In case of an interruption in the mains or if the power parameters of the mains exceed permissible range the UPS unit goes into the battery mode and the device is continuously powered until battery discharge or a restoration of proper power from the mains 1 The function may be activated ...

Page 24: ...conditions must be provided to ensure correct operation of the UPS unit For this reason the UPS unit s vents and venting openings must be uncovered and free of obstruction at all times and the distance between the UPS unit and other objects should be as recommended see technical parameters table CAUTION The appliance is heavy therefore It is recommended to remove batteries before lifting the UPS u...

Page 25: ...the front panel of the UPS unit and place it on the UPS unit a b Fig 9 Opening the front panel a POWERLINE RT 6000 b POWERLINE RT 10000 2 Remove the cover of internal batteries fig 10 a b Fig 10 Removing battery cover a POWERLINE RT 6000 b POWERLINE RT 10000 3 Slide and take out the battery set using plastic handles fig 11 a b Fig 11 Removing battery pack a POWERLINE RT 6000 b POWERLINE RT 10000 ...

Page 26: ...on of rack handles to the UPS unit Choose relevant slots for placing guides in the rack as required Begin placing racks from the bottom leaving space relevant for placing another UPS unit or battery modules Next install the UPS unit in the rack using a sliding rail Fig 13 Installation of sliding rails 5 Install the internal battery set together with the battery cover and the front panel ...

Page 27: ...ppliance 6 For installing additional UPS units repeat steps from 1 to 7 Installation of battery modules CAUTION When connecting a battery module to the UPS unit a small electric arc may occur This is perfectly normal and will not cause any injury Connect the external battery modules cable to the battery connector of the UPS unit with a quick and firm move ...

Page 28: ...VA UPS model 1 Remove the front panels of the UPS unit and the battery module and connect the battery module cable to the UPS battery connector Fig 15 Connecting the battery module cable to the UPS battery connector 2 Reattach the front panel of the UPS unit and the battery module panel Fig 16 Installation of the front panel of the UPS and installation of the battery module ...

Page 29: ...llation of the battery module in the 10 kVA UPS model Fig 17 Connecting the battery module cable to the UPS battery connector TOWER VERSION UPS INSTALLATION Fig 18 shows the installation of the POWERLINE RT UPS in the Tower version To keep safety stability install support elements on both sides of the UPS unit it will secure the device from falling a b Fig 18 Installation of the UPS in tower versi...

Page 30: ...iles smaller than the minimal profiles required may cause the following cables burn interruption in electrical connections and even a fire CAUTION Connecting the UPS unit may be carried out only by suitably qualified service technicians with professional licences required by law CAUTION Always connect the grounding conductor first The UPS unit is not equipped with an automatic device securing it f...

Page 31: ...ver and remove the cover fig 19 6 kVA model 10 kVA model Fig 19 Access to the connectors block and the outputs block in respective UPS models Connecting cables in a configuration with one power supply line common power supply inputs If there is no bypass line it is necessary to insert a jumper between JP and L Bypass pins according to fig 20 Fig 20 Connecting cables in a configuration with common ...

Page 32: ...port tel 48 61 6500 400 www ever eu 32 Connecting cables in a configuration with separate power supply inputs Fig 21 Connecting cables in a configuration with separate power supply inputs Connecting cables in the inverter configuration Fig 22 Connecting cables in the inverter configuration ...

Page 33: ...e displayed on the screen Before continuing confirm all active alarms See chapter TROUBLESHOOTING 8 Check if the UPS unit operates in the normal mode and if the connected devices are powered 9 If optional battery packs are installed set the proper number of battery packs installed 10 To change any of the factory settings go to Settings Menu 11 It is recommended to set date and time in the online u...

Page 34: ...lel and takes over a part of the system s load If one unit fails the other one takes over the load It is possible to connect max 2 units 1 1 Installation and handling 1 Before installing a new UPS unit prepare input and output cables input and output lines protections as well as the 15 pin cable used for connecting 2 parallel units not included The length of the communication cable parallel should...

Page 35: ...EVER UPS POWERLINE RT 6000 10000 series instruction manual 35 www ever eu Pomoc Techniczna tel 48 61 6500 400 2017 01 05 13 16 Fig 23 POWERLINE RT 6000 10000 UPS parallel electrical system diagram ...

Page 36: ...EVER UPS POWERLINE RT 6000 10000 series instruction manual 2017 01 05 13 16 Technical Support tel 48 61 6500 400 www ever eu 36 Fig 24 POWERLINE RT 6000 10000 UPS parallel electrical system diagram ...

Page 37: ... parallel operation mode with redundancy 8 The difference between the lengths of connection cables of the two UPS units should not exceed 5 9 Remember that in case of parallel operation mode with redundancy the power load of each unit should not exceed 50 Exceeding this level causes the loss of redundancy and as a consequence if one unit fails the other one will not be able to take over the full l...

Page 38: ... UPS unit The fans will start working and the LCD will show the welcome screen After the UPS unit finishes a self test the display will show the UPS functional state summary screen The UPS unit is in bypass mode 3 Press and hold the button for at least 1 s A 1 s sound will be generated and the UPS unit will enter mains operation mode If the mains power has improper parameters the UPS unit will ent...

Page 39: ...an 3 seconds The UPS unit will immediately finish powering there will be no voltage at the output of the UPS unit 2 Approximately 15 s second later the LCD display will switch off CONTROL PANEL AND LCD DISPLAY FUNCTIONS MENU STRUCTURE The LCD display shows a lot of useful information concerning the current functional state of the UPS unit detailed measurements past events or identification data of...

Page 40: ...EVER UPS POWERLINE RT 6000 10000 series instruction manual 2017 01 05 13 16 Technical Support tel 48 61 6500 400 www ever eu 40 Fig 25 Main menu tree ...

Page 41: ...ows detailed information on the structure of the UPS status menu C Event log Menu To enter the next Event log menu window press in the Event log menu All past events alarms and failures are saved here A log entry consists of the event code and working time of the UPS unit from the moment of the occurrence of the event fig 26 To view subsequent events one by one press and hold the or the button for...

Page 42: ...EVER UPS POWERLINE RT 6000 10000 series instruction manual 2017 01 05 13 16 Technical Support tel 48 61 6500 400 www ever eu 42 Fig 26 Event menu tree ...

Page 43: ...16 D Measurements menu To enter the next Measurements menu window press in the Measurements menu fig 27 This menu displays the following values output voltage and frequency output current load level input voltage and frequency etc To go back to the previous main menu window press for at least 1 s Fig 27 Measurement menu tree ...

Page 44: ...ish generating the alarm and will go back to the bypass mode In such case the UPS unit should be turned on manually 4 Failure status reset in case of a failure the UPS unit enters the failure mode and a sound alarm is generated To return to the normal state navigate to the mentioned menu and reset the error status The UPS unit will finish generating the alarm and will go back to the bypass mode Be...

Page 45: ...EVER UPS POWERLINE RT 6000 10000 series instruction manual 45 www ever eu Pomoc Techniczna tel 48 61 6500 400 2017 01 05 13 16 Fig 28 Control menu tree ...

Page 46: ...t its serial number and the version of the currently installed software To go back to the previous main menu window press for at least 1 s Fig 29 Identification menu tree G Settings menu To enter the next Settings menu window press in the Settings menu fig 30 Remember that changing some settings cause changes in specification while others activate or deactivate some functions of the UPS unit Choos...

Page 47: ... ever eu Pomoc Techniczna tel 48 61 6500 400 2017 01 05 13 16 including available settings options is shown in fig 30 Most settings can be changed only in the bypass mode Fig 31 shows an example of setting a value of the rated output voltage Fig 30 Setting menu tree ...

Page 48: ...EVER UPS POWERLINE RT 6000 10000 series instruction manual 2017 01 05 13 16 Technical Support tel 48 61 6500 400 www ever eu 48 Fig 31 Set rated output voltage value ...

Page 49: ...fter reducing the load to make the UPS unit return to the network operation mode it is necessary to restart the unit press and hold the button for more than 100 ms In the battery operation mode during overload in the range of 102 130 output sockets are disconnected from the power after 10 s If the overload exceeds 130 of the rated power the UPS unit will disconnect the output sockets after 100 ms ...

Page 50: ...g the button for at least 1 s The EPO connection contacts show safe voltage levels isolated from the remaining UPS unit systems CAUTION The EPO circuit must be a separate dedicated circuit and it is not allowed to connect it with other systems or installations COMMUNICATION WITH PC To establish communication between the UPS unit and a PC the PC should be connected to one of the communication ports...

Page 51: ... 8 CTS Battery operation Output 9 RI VDC Power supply Output Fig 33 RS 232 communication port DB 9 connector NETWORK CARDS AVAILABLE OPTIONALLY Network cards make it possible for the UPS to communicate In many network environments with different types of devices Online series UPS units are equipped with a single communication slot for the following communication cards The Connect UPS MS Web SNMP c...

Page 52: ...s which when combined with the UPS power supply unit provide reliable and secure protection against interruptions in power supply from the mains thus ensuring the continuity of operation for unsupervised IT systems PowerSoft also enables from the level of the central computer control unit secure shutdown of other computers within a particular LAN network The PowerSoft package is compatible with a ...

Page 53: ...f the dust levels in the environment around the UPS unit is high always use a vacuum cleaner to clean the unit To ensure maximum battery life ambient temperature around the operating UPS units should be 25ºC Caution Battery life always depends on the frequency and type of use The batteries used in the UPS unit described in this manual have a design life of 3 to 5 years After that time battery capa...

Page 54: ...tteries during the operation of the UPS unit In order to do so 1 Open the front panel and place it on the UPS unit a b Fig 34 Opening the front panel a POWERLINE RT 6000 b POWERLINE RT 10000 2 Remove the battery cover a b Fig 35 Removing battery cover a POWERLINE RT 6000 b POWERLINE RT 10000 a b Fig 36 Removing battery pack a POWERLINE RT 6000 b POWERLINE RT 10000 ...

Page 55: ...gate down to the Control menu using the button 3 To enter the control menu press the button 4 Use the button to enter the test battery option 5 To begin testing batteries press the button During battery testing the UPS unit enters the battery mode and discharges them The display shows the Battery test in progress message and the percentage progress of the test The current test results are shown on...

Page 56: ...h batteries and equipment in the way that fully complies with the relevant laws and regulations and with the utmost care for the environment Please contact our Customer Service Department to arrange maintenance and or replacement of batteries or the complete UPS unit After replacing the batteries the approved waste disposal recycling facility should dispose of recycle the used batteries The approp...

Page 57: ...age 50 60 Hz Frequency range and tolerance 45 55 54 66 1 Hz PF power factor 0 99 Total harmonic distortion input current THDi 5 OUTPUT Rated voltage effective value 230 V AC Input voltage range effective values and tolerance mains based operation 208 V AC 220 V AC 230 V AC 240 V AC 1 The output voltage is adjusted from the LCD panel The default value is 230 V AC Input voltage range effective value...

Page 58: ...t socket protection 2 x Automatic fuse 15 A 250 V AC Short circuit protection output socket protection 4 x Automatic fuse 20 A 250 V AC FEATURES AND ADDITIONAL FUNCTIONS UPS power supply connection Terminal strip Output connections socket type and quantity 4x IEC 320 C13 10 A 2x IEC 320 C19 16 A Terminal strip 8x IEC 320 C19 16 A Terminal strip EPO Yes NC Manual BYPASS switch Yes Signaling Acousti...

Page 59: ...nges in input voltage parameters Most frequently these are preventive alarms aiming to alert the user to the possible causes of faulty operation of the UPS unit Active alarms are accompanied by sound signals Information about minor faults can be shown on the Control panel the display in two main sub menus UPS status menu access to all active alarms Event log menu provides access to the last 50 eve...

Page 60: ...rm starts when the potential difference voltage between the earthing cable and the zero cable is higher than 15 V The detection of incorrectly connected wires should be active by default Nevertheless it can be activated deactivated in the Settings menu of the LCD display All input cables should be reconnected Power supply disruptions Alarm code 02 Power supply parameters exceed the tolerance range...

Page 61: ...eck the UPS unit fans Radiator temperature too high Alarm code 81 Radiator temperature is too high The UPS unit operating in excessive temperatures can cause damage to the unit If the UPS unit entered the bypass mode and the temperature is still too high the unit should be switched off Uncover the vents and remove all heat sources Wait until the UPS unit cools down Ensure free air circulation arou...

Page 62: ... input lines of the UPS units Communication loss between UPS units in a parallel connection Alarm code E2 The communication cable between two units has been disconnected or damaged Check the connection If damaged replace the cable Then switch on both units so they can switch from the bypass mode to the normal mode Batteries missing in one of the units Alarm code E6 The batteries circuit has been d...

Page 63: ...cts The method to remove such defects shall be determined by the manufacturer The guarantee shall not cover appliances with mechanical damages that were improperly maintained or used or that were modified in any way by the user EVER Sp z o o does not provide any guarantees or warranties including the guarantees of fitness for sale or for any specific purpose other than the provisions set out in th...