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Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation 

 

2016-10-27 11:56

 

Technical support

, tel.: +48 61 6500 400

 

www.ever.eu

 

  The base structure must prevent collapsing under the weight of devices. 

  Do not cover any ventilation openings of the devices. 

  Leave the following service clearances around the devices:  

- 0.5 m from each side if the device is not fixed to the base; 

- 1.0 m from each side if the device is fixed to the base. 

  Ensure  proper ventilation of the room where the batteries are installed (this also 

applies to units with integrated batteries). 

 

CAUTION! 

Required air flow venting room 

Q = 0,042 * C [m3/h]     C - capacity in Ah 

C) 

Power supply and receiver systems

 

  The  systems  shall  be  designed  and  erected  only  by  properly  licensed  and 

qualified personnel. 

 

CAUTION! 

The  user  shall  ensure  that  the  electrocution  protection 

system meets the applicable requirements of local laws. 

 

 

CAUTION! 

Do  not  connect  the  PE  line  to  the  UPS  units  with  copper 

cable tips. 

  The power supply and receiver lines of the UPS units shall be isolated. 

  It is recommended to specifically mark/label the connection outlets to distinguish 

those of the isolated UPS network from the mains system outlets. 

  Connect the UPS units to the nearest mains switching board with copper wires in 

reinforced  shields  (e.g.  coated  cables)  or  assure  an  equivalent  level  of 

mechanical  protection  by  applying  other  engineering  measures  (e.g.  cable  trays 

or pipes). 

 

CAUTION! 

Only  the  Authorised  Technical  Service  may  connect  the 

device to the system and commission it. Otherwise the warranty shall be 

void. 

Summary of Contents for POWERLINE GREEN 33 LITE

Page 1: ......

Page 2: ...echnical support tel 48 61 6500 400 www ever eu 2 TABLE OF CONTENTS TABLE OF CONTENTS 2 SAFETY REMARKS 3 REQUIREMENTS FOR PREPARATION OF THE POWER SUPPLY AND RECEIVER SYSTEM 3 INSTALLATION GUIDELINES 6 ELECTRICAL SYSTEM 8 CONNECTING THE CONTROL AND SIGNAL LINES 11 COMMUNICATION BUS 12 TECHNICAL ACCEPTANCE 13 NOTES 13 ...

Page 3: ...rge This require proper transport and handling facilities an adequate number of helpers a forklift truck and properly dimensioned handling routes CAUTION Contact the Technical Service if any damage is found that may affect proper performance of the devices B Location CAUTION Selection of the installation site and assurance of proper operating conditions for the devices are the user s responsibilit...

Page 4: ...r systems The systems shall be designed and erected only by properly licensed and qualified personnel CAUTION The user shall ensure that the electrocution protection system meets the applicable requirements of local laws CAUTION Do not connect the PE line to the UPS units with copper cable tips The power supply and receiver lines of the UPS units shall be isolated It is recommended to specifically...

Page 5: ...mmended to install an external bypass system for the service bypass the topology of which matches the connection diagram of the UPS see the instruction manual for the external bypass system for operating and maintenance purposes The bypass system will enable servicing and maintenance of the devices without power interruptions The connection system shall be 3 or 5 wire depending on the UPS model CA...

Page 6: ... this loosen the four 4 M8 bolts located in the central bottom part of the device Locate the fixtures carefully and fasten them to the device with the previously removed bolts see the UPS Instruction Manual Table 1 Installation guidelines for the POWERLINE GREEN 33 LITE 10 60 kVA UPS PARAMETERS MODEL POWERLINE GREEN 33 Model 10k Model 15k Model 20k Model 30k Model 40k Model 50k Model 60k Apparent ...

Page 7: ...ature 1 0 to 40 C Storage temperature 0 to 40 C Moisture 95 Elevation 1000 m MECHANICAL PARAMETERS Dimensions height width depth 895 x 435 x 855 mm 1150 x 485 x 855 mm 1150 x 485 x 855 mm UPS weight 2 265 kg 320 kg 340 kg Minimum operating clearance 3 Front 200 mm Sides 100 mm Back 300 mm Note The manufacturer reserves the right to change the above parameters without notice NOTES 1 5 to 35 C for U...

Page 8: ...ording to the diagram shown in Fig 1 If a non original module is used install a 100 A 440 V DC fuse on the positive and negative lines Figure 1 Installation diagram of the POWERLINE GREEN 33 LITE 10 60 kVA UPS units in the parallel redundant system Installation diagram symbols Fm1 Fb1 Fout1 Fm2 Fb2 Fout2 Fsb Switch fuses the switch fuse Fb is an optional accessory Qout Qsb Switch disconnectors PP1...

Page 9: ...shown in Table 2 Table 2 Safeguards and wire sizes for the system SYSTEM POWER OUTPUT Fsb Qout Qsb B C POWERLINE 33 LITE 20 kVA 32 A gG 32 A 4 mm2 4 mm2 POWERLINE 33 LITE 30 kVA 50 A gG 63 A 10 mm2 10 mm2 POWERLINE 33 LITE 40 kVA 63 A gG 63 A 16 mm2 16 mm2 POWERLINE 33 LITE 45 kVA 80 A gG 80 A 16 mm2 16 mm2 POWERLINE 33 LITE 50 kVA 80 A gG 80 A 16 mm2 16 mm2 POWERLINE 33 LITE 60 kVA 100 A gG 100 A...

Page 10: ... LITE 60 kVA 100 A gG 35 mm2 25 mm2 16 mm2 CAUTION Use LgY wires for the UPS cables CAUTION Follow the phase rotation order when collecting the power supply line This applies to all components of the BYPASS switchboard and the UPS connection This UPS has been designed for operation in TN systems The exact requirements are specified for a local UPS switching room located directly at the device Foll...

Page 11: ...NG THE CONTROL AND SIGNAL LINES The POWERLINE GREEN 33 LITE UPS units have control inputs and programmable outputs The connection with these lines is shown with the diagrams in Fig 2 and the intended use of the lines is explained in the POWERLINE GREEN 33 LITE UPS Instruction Manual Figure 2 Connecting the control and signal wires on the POWERLINE GREEN 33 LITE 10 60 kVA UPS ...

Page 12: ...support tel 48 61 6500 400 www ever eu 12 COMMUNICATION BUS In order to assure data communication between the UPS devices in the parallel redundant system connect the UPS units with telecom lines an STP 4x2x0 5 cable with the diagrams in Fig 3 Figure 3 Connecting the data communication on the POWERLINE GREEN 33 10 60 kVA UPS ...

Page 13: ...tery voltage Measure the output voltage in the mains operating mode Test the UPS switching from mains to batteries without interruption of the load power supply if possible test at the target load of the UPS circuit Measure the output voltage in the battery operating mode If a bypass is installed train the personnel designated by the buyer in the bypass operation Confirm the completed technical ac...

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