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Instruction Manual for SUPERLINE series battery back-ups  

2010/01/13

 

www.ever.eu

 

27 

STARTING THE BATTERY BACK-UP 

A correctly connected battery back-up may be started as follows: 

1) 

Verify whether the F3 and F4 circuit breakers are set to OFF; if not, set them to 
OFF. 

2) 

Open the F1 and F2 fuse holders. 

3) 

Insert the correct fuse-element into the F1 fuse holder (do not close the holder). 

4) 

Insert the correct fuse-element into the F5 fuse holder and close it to close the 
circuit. 

5) 

Insert the  correct fuse  element  into the fuse  holder  on  the  battery  module and 
close the circuit by closing the holder. 

6) 

Close the F1 holder. 

7) 

Wait at least 10 seconds. 

8) 

Close the F2 holder – accumulators are now connected. 

9) 

Switch the F3 and F4 circuit breakers to ON. 

10)   Configure  the  battery  back-up  (when  starting  for  the  first  time,  if  changes  are 

required). 

11)   Turn on the battery back-up via the user interface (KONTROLA 1/4; UPS). 

Items  4 and  5 are  to be  performed only  when  additional  battery  modules are  being 
connected. 
Afterwards  the  battery  back-up  begins  normal  operation  in  accordance  with  the 
description below. 

 

WARNING!  Back-up's  batteries  reach  their  full  capacity  after 

approximately a month of NORMAL operating mode. 

POWERING OFF AND DISCONNECTING THE BATTERY BACK-UP 

In order to disconnect the battery back-up completely, perform the below tasks in the 
given order: 

1) 

Turn off the battery back–up via the user interface (KONTROLA 1/4; UPS) – 
logical power off; 

2) 

Disable the safeguards of the basic and BYPASS lines in the room’s/building’s 
switching station while the back-up is uninstalled. 

3) 

Set the F3 and F4 safeguards of the battery back-up to OFF. 

4) 

Disable safeguards F1, F2 and F5 by opening them and removing the fuse-
elements. 

5) 

If additional battery modules are connected to the back-up, repeat tasks from 
item 4 for safeguards F1 and F2 on the modules. 

6) 

Remove the connector stoppers on the battery back-up and any modules. 

7) 

Disconnect the connecting cables from the switching station, battery back-up 
and modules (also between individual modules). Never leave any cables 
unconnected. 

8) 

Replace the protective stoppers. 

9) 

Close the F1, F2 and F5 fuse holders on the battery back-up and the F1 and F2 
holders on the modules if the fuse-elements have been removed. Fuse-
elements should not be stored inside the battery back-up when it is not 
installed. 

Summary of Contents for Superline 10k

Page 1: ...1 ...

Page 2: ... Connecting the modules 23 Disconnecting the modules 24 CONNECTING THE BATTERY BACK UP 25 Connection terminals 25 Electric system 26 STARTING THE BATTERY BACK UP 27 POWERING OFF AND DISCONNECTING THE BATTERY BACK UP 27 OPERATING MODES OF THE BATTERY BACK UP 28 OTHER FUNCTIONAL ELEMENTS 30 Safeguards 30 EPO 32 Manual BYPASS 32 COMMUNICATION BETWEEN THE UPS AND A COMPUTER 33 COMMUNICATION VIA RS232 ...

Page 3: ... EVER SUPERLINE battery back up in order to ensure proper usage The battery back up was manufactured in Poland and its structure conforms to requirements of the CE symbol GENERAL INFORMATION PURPOSE OF THE DEVICE SUPERLINE series battery back ups are ONLINE VFI class devices designed for work with equipment powered by monophase 230 mains WARNING SUPERLINE battery back ups were not designed to work...

Page 4: ...or it has a very low alternating charging current component which significantly extends accumulator life The microchip control system ensures precise and reliable operating of the whole power supply system The automatic bypass system increases the safety of the whole system If the tolerance limits for the parameters of the inverter are exceeded the mains current is provided to the load directly Th...

Page 5: ...r of the upgrade card slot 4 USB communication port 5 RS232 communication port 6 EPO connector 7 Internal accumulator fuse 8 Cover of connection terminals 9 Input AC circuit breakers 10 Mechanical cable clamps 11 Maintenance BYPASS UPS switch 12 Connection terminals 13 External battery module fuse 14 Earthing point 15 Installation grips Figure 2 Rear panel ...

Page 6: ... UNKNOWN F NORMAL ECO F BYPASS BATTERY F STANDBY F SLEEP E EMERGENCY F INIT F STOP HYBRID E if EPO has been triggered the signalling is off in all other cases the signalling of emergency mode is enabled F mode dependent on configuration no colour or red blinking The battery back up is also equipped with acoustic signalling for individual statuses of the device see table Table 3 Acoustic signalling...

Page 7: ...tion Manual for SUPERLINE series battery back ups 2010 01 13 www ever eu 7 All screens displayed on the LCD display are organised into a tree structure presented on the diagram below Figure 4 Screen structure ...

Page 8: ...s Uak voltage of the accumulator unit Owy back up load level Tau estimated time of autonomous operation of the back up TrybPracy operating mode of the battery back up i a additional information as in the table below Informative Alerts Abbr Meaning Abbr Meaning L Charging ZW Shorting PC Overload PC Overload PG Overheat PG Overheat O Waiting after STANDBY AU Accumulator damage AN 90 seconds of batte...

Page 9: ... submenu consists of five items PROSTOWNIK RECTIFIER WYJSCIE OUTPUT BYPASS AKUMULATOR ACCUMULATOR and TEMPERATURA TEMPERATURE PROSTOWNIK 1 5 Description Input parameters of the battery back up Type readout Parameters U Input voltage of the rectifier I Input current of the rectifier f Input frequency of the rectifier PF Input power factor of the rectifier P Input active power of the rectifier S Inp...

Page 10: ...rameters U voltage of the accumulator unit I Absolute value of accumulator current Q Level of accumulator charge calculated for current load Tau estimated time of autonomous operation StanAku Accumulator wear indicator the value is updated each time the accumulators are completely discharged if the TestAku parameter is enabled 100 default value indicates full accumulator efficiency Screen view TEM...

Page 11: ...reset malfunction X X X X X X X X X X TestAku accumulator test X KontrolaBypass bypass control X X X X X X X X Select a screen with the buttons and confirm with The same applies to parameters selection is made with the buttons and confirmation with the button The KONTROLA submenu features two types of parameters Some of the parameters require additional confirmation of changes by pressing or enabl...

Page 12: ...czenie Forced switching of the battery back up to the EPO mode from the user interface UPS Switching the battery back up on and off Buzzer Switching on and off the signalling of the charge level of accumulators in the battery and hybrid operating modes Screen view KONTROLA 2 4 Description Settings of control flags of the battery back up Type Readout saving Parameters Czas Wyl EPO Timed deactivatio...

Page 13: ...omatically switched on during the configuration of the battery back up to work in ECO mode control of the BYPASS line is available only when the back up is switched on Screen view The KONFIGURACJA CONFIGURATION submenu The KONFIGURACJA CONFIGURATION submenu is divided into four groups Menu navigation is the same as described above Users may change the values of parameters of the battery back up as...

Page 14: ...only when the battery back up s operating mode is changed UGornyProg Upper threshold value of correct voltage for the BYPASS line UDolnyProg Lower threshold value of correct voltage for the BYPASS line Screen view KONFIGURACJA 2 4 Description Parameters of the battery back up Type Readout saving Parameters fDolnyProg Lower threshold value of correct mains frequency fGornyProg Upper threshold value...

Page 15: ...een view KONFIGURACJA 4 4 Description Parameters of the battery back up Type Readout saving Parameters Poj Aku Capacity of used accumulators LiczbaSekcji Number of accumulator sections sum of internal and external accumulator sections Pr Ladowania Total charging current of accumulators Screen view The ALARMY ALERTS submenu The ALARMY submenu consists of two screens Menu navigation is the same as d...

Page 16: ...r operating mode PrzeciąŜenie Excessive load connected to the back up s output Przegrzanie Excessive temperature of internal elements of the battery back up Screen view ALARMY 2 2 Description Alerts of the battery back up Type readout Parameters AkuUszkodzony Accumulator malfunction EPO Forced switch of the battery back up to the EMERGENCY mode EPO BladWewnetrzny Internal device error contact tech...

Page 17: ...ning to the history of the back up s operation STATYSTYKA 1 3 Description Statistical data Type readout Parameters Niepraw Siec Number of events connected with incorrect mains parameters Przeciazen Number of overloads Zwarc Number of output shortings in inverter operating modes Screen view STATYSTYKA 2 3 Description Statistical data Type readout Parameters Rozladowan Number of complete discharges ...

Page 18: ... keyboard is not locked Select the screen with parameter selection is done with the buttons and confirmation with the button The USTAWIENIA PANELU submenu features parameters with numeric values To change them increase or decrease the value with the buttons and confirm by pressing Confirmation displays the next screen in the tree structure To cancel changes of the parameter value press ESC USTAWIE...

Page 19: ...n containing the information about the device To leave this screen press ESC IDENTYFIKACJA Description Device information Type Readout saving Parameters S Nominal apparent output power of the battery back up P Nominal active output power of the battery back up VH Hardware version VF Firmware version VP Communication protocol version VFP LCD panel firmware version Screen view ...

Page 20: ...lectric shock when connecting and disconnecting communication cables and touching two surfaces with differing electric potential if possible use only one hand the device must be plugged in to a three lead installation 1P N PE failure to follow this recommendation may result in electric shock Users are forbidden to carry out any repairs as they may lead to injury or death Any repairs and replacemen...

Page 21: ...to cut the belts fastening it to the pallet Next remove the cardboard packaging by sliding it upwards Remove protective elements WARNING While on the pallet the device stands on polyethylene foam which impacts its stability Upsetting the device may create hazard to health or life If the device is delivered with accumulators please bear in mind its significant weight see the technical parameters ta...

Page 22: ...t be uncovered and the distance between the back up and other objects should not be lower than 30 cm WARNING The device must not be installed close to flammable materials Before positioning the battery back up two additional installation grips need to be mounted in order to ensure stability of the device and enable fixing it to the floor To this end please remove the 4 M8 screws located in the cen...

Page 23: ...commencing any installation works 1 Turn off the battery back up via the user interface KONTROLA 1 4 UPS 2 Switch the F3 and F4 circuit breakers to OFF 3 Disable all accumulator safeguards F1 F2 and F5 by opening the fuse holders There is no fixed order to do this Remove the fuse elements 4 Disable all accumulator safeguards for the already connected battery modules and those being connected by op...

Page 24: ...r from the actual state Disconnecting the modules 1 Shut down the battery back up via the user interface KONTROLA 1 4 UPS 2 Switch the F3 and F4 circuit breakers on the battery back up to OFF 3 Disable the safeguards of the basic and BYPASS lines in the room s building s switching station 4 Disable the F1 F2 and F5 safeguards on the battery back up and the F1 and F2 safeguards on all battery modul...

Page 25: ...y module positive pole negative pole F5 Safeguards of the terminal of an external battery module fuse element point of protective earthing Connection is made by screwing down the cable with an O ring end with an M6 screw There are no connection cables ending with plugs Therefore all connections are made by screwing down the endings of individual cables to connectors Next the cables have to be secu...

Page 26: ...allations should be adjusted according to the type and size of load connected to the installation Differing characteristics of protections of installations in the building and the battery back up may in extreme cases lead to quicker responses of the former WARNING The user is obligated to place the following information on all mains disconnecting switches installed far from the installation spot o...

Page 27: ... with the description below WARNING Back up s batteries reach their full capacity after approximately a month of NORMAL operating mode POWERING OFF AND DISCONNECTING THE BATTERY BACK UP In order to disconnect the battery back up completely perform the below tasks in the given order 1 Turn off the battery back up via the user interface KONTROLA 1 4 UPS logical power off 2 Disable the safeguards of ...

Page 28: ...state occurring after the hardware platform is initialised with start values or when returning from EMERGENCY mode The NORMAL mode MAINS OPERATION For the battery back up to operate in NORMAL mode it must be switched on from the user interface Additionally the basic mains input line must meet the criteria of correct mains parameters voltage and frequency Only then will the battery back up transfer...

Page 29: ...y The STOP mode The battery back up is switched off from the user interface no voltage meeting the criteria of correct parameters is available on the basic line It is also the intermediate state when the battery back up switches from BYPASS and EMERGENCY modes The CZUWANIE SLEEP mode The battery back up is switched off from the user interface the basic line meets the criteria of correct mains para...

Page 30: ... BYPASS mode If the overload exceeds 120 of the battery back up s nominal power the BYPASS mode is engaged immediately The UPS remains in the BYPASS mode as long as the load level exceeds the set threshold KONFIGURACJA 3 4 ProgKas Prz When the load level returns below the threshold the battery back up will attempt five times to resume operation Failure causes the UPS to switch to the EMERGENCY mod...

Page 31: ...ion as disconnecting switches used e g during installation Fuse type is presented in the technical parameters table WARNING Do not use fuses other than provided for in the device s specification Figure 6 Safeguards of internal accumulators Users must follow the instruction written in the label below the fuses which mentions the necessity of maintaining correct order of engaging the fuses Connect F...

Page 32: ...cing the mode from the user interface KONTROLA 1 4 AwaryjneWylaczenie Output voltage returns after the user resets the malfunction flag KONTROLA 3 4 KasujAwarie and moves the release to its inactive setting default state of the release in the case of external triggering It is possible to temporarily lock the EPO function out while the EPO release is installed The technician may then remove the EPO...

Page 33: ...t Windows WARNING Only one type of connection may be used at any given time RS232 and USB ports are separated galvanically from all the other units of the battery back up EVER SNMP HTTP NETWORK CONTROL CARD The EVER control card is an optional component that may be installed by the user It integrates the battery back up with an Ethernet network The network control card is located in a special slot...

Page 34: ... for the internal capacities to discharge 5 Remove the screws holding the cover of the card slot 6 Connect the cable located in the opening to the card 7 Slide the card into the opening 8 Replace the screws fixing the card to the rear panel 9 Enable the F1 safeguard by closing the holder 10 Wait at least 10 seconds 11 Enable the F2 safeguard by closing the holder 12 Enable the F5 safeguard by clos...

Page 35: ...he drivers Select the option to install the drivers from a chosen location and on the next screen indicate the installation folder of the PowerSoft usually C Program Files PowerSoft to be searched Next the operating system will locate and install the appropriate driver In the case of Windows Vista the operating system will not launch automatic installation of the drivers from the hard drive After ...

Page 36: ...fault package format designed for FreeBSD systems The software is installed via the following command pkg_add powersoftpersonal x x x tbz To uninstall the application enter the following command pkg_delete powersoft WARNING FreeBSD systems do not support communication with the UPS via the USB cable Starting the software After installation the system service is started automatically while the contr...

Page 37: ...amaging the warranty seal will void the warranty for the given device Any repairs should be conducted only by a qualified representative of the technical support The battery back up may not perform as expected if the powered equipment draws high impulse power In practice this means that even though mean power of the protected equipment does not exceed the range of powers accepted by the battery ba...

Page 38: ...tallation guidelines present in a separate document delivered with the device If these requirements are not followed EVER Sp z o o shall not be responsible for any mechanical damages that occur in transport DISPOSAL Appropriate handling of used up electric and electronic equipment helps to avoid consequences resulting from the presence of dangerous materials as well as inappropriate disposal and p...

Page 39: ...mm2 Switch fuse 40 A gG 63 A gG 80 A gG 80 A gG Basic and BYPASS lines safeguards Switch fuse 40 A gG 63 A gG 80 A gG 80 A gG Output parameters Output system topology 1P3W Nominal output voltage 230 V Nominal current 21 A 28 A 35 A 42 A Minimum cable section 6 mm2 10 mm2 10 mm2 10 mm2 Output line safeguards Switch disconnector 40 A 63 A 80 A 80 A Environment parameters Amount of heat generated in ...

Page 40: ...s accumulators 1 x 28 x VRLA 12 V 7 Ah 2 x 28 x VRLA 12 V 7 Ah option Support time with internal batteries only 100 80 Pmax 12 21 35 min 24 32 54 min 9 12 25 min 17 22 40 min 7 10 15 min 13 17 30 min 7 10 12 min 10 14 25 min Support time with 1 battery module installed 100 80 50 Pmax 72 95 180 min 50 72 125 min 40 51 92 min 30 42 74 min Maximum charging time of internal batteries 4 2h 2h 2h 2h Max...

Page 41: ...urer shall make the decision as to how the defect is removed The warranty does not cover devices with mechanical damages that occurred as a result of negligence of incorrect use or devices subjected to any modifications made by the user Apart from the arrangements included in the warranty card EVER Sp z o o does not grant any guarantee or warranty including warranty of merchantability or fitness f...

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