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Rev. 03/08/04

775-9203A

3

PLEASE REVIEW ALL WARNING INSTRUCTIONS PRIOR TO OPERATION. SAVE THIS MANUAL FOR FUTURE REFERENCE.

AIR SUPPLY

Tools of this class operate on a wide range 
of air pressures. It is recommended that air
pressure of these tools measures 90 PSI at the
tool while running free. Low pressure (under 90
psig; 6.2 bar) reduces the speed of all air tools.
Low air pressure not only wastes time, but also
costs money. Higher pressure (over 90 psig; 6.2 bar)
raises performance beyond the rated capacity of
the tool, which will shorten tool life because of
faster wear and could cause injury.
Always use clean, dry air. Dust, corrosive fumes
and/or water in the air line will cause damage to
the tool. Drain the air tank daily. Clean the air
inlet filter screen on at least a weekly schedule.
The recommended hookup procedure can be
viewed in the above figure.

The air inlet used for connecting air supply, has
standard 1/4" NPT American Thread. Line pressure
should be increased to compensate for unusually
long air hoses (over 25 feet). Minimum hose
diameter should be 3/8" I.D. and fittings should
have the same inside dimensions and be tightly
secured.

LUBRICATION

Lubricate the air motor daily with NAPA air tool
oil. If no air line oiler is used, run a teaspoon of oil
through the tool. The oil can be squirted into the
tool air inlet or into the hose at the nearest con-
nection to the air supply, then run the tool. The
amount of oil to be used is 1 ounce. Overfilling
will cause a reduction in the power of the tool.

OPERATING INSTRUCTIONS

The air regulator knob can be used as an air
throttle and can be used for setting positive speed
control.  Let the sander do the work. The normal
weight of the machine is sufficient for efficient
sanding. Do not put additional pressure on the
machine. This will only slow down the speed of
the pad, reduce sanding efficiency and put an
additional burden on the motor. Start the sander
off the work, set it down on the work evenly and
move it slowly back and forth in wide, overlapping
areas. When finished sanding, lift it off the work
before stopping the motor.

TROUBLESHOOTING

Other factors outside the tool may cause loss of
power or erratic action. Reduced compressor
output, excessive drain on the air line, moisture or
restrictions in air pipes, the use of hose
connections of improper size or poor conditions
may reduce air supply. Grit or gum deposits in the
tool may cut power and may be corrected by
cleaning the air strainer and flushing out the tool
with gum solvent oil or an equal mixture of SAE #
10 and kerosene. If outside conditions are in order,
and the tool continues erratic action or low power,
disconnect tool from hose, and contact your
nearest NAPA/EVERCRAFT authorized service center.

INSTRUCTION MANUAL & PARTS BREAKDOWN

Nipple

Figure 2

Figure 1

(B) Air Inlet

(A) Air Regulator Valve

Summary of Contents for 775-9203A

Page 1: ...are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depe...

Page 2: ...wered tools can vibrate in use Vibration repetitive motions or uncomfortable positions over extended periods of time may be harmful to your hands and arms Discontinue use of tool if discomfort tinglin...

Page 3: ...e tool air inlet or into the hose at the nearest con nection to the air supply then run the tool The amount of oil to be used is 1 ounce Overfilling will cause a reduction in the power of the tool OPE...

Page 4: ...ushing 1 20 RS203A20 Bracket 1 21 RS203A21 Trigger 1 22 RS203A22 Trigger Screw 1 23 RS203A23 Screw 1 24 RS203A24 Screw 2 25 RS203A25 Washer 1 26 RS203A26 Screw 2 Ref Item DESCRIPTION QTY 27 RS203A27 A...

Page 5: ...sockets have a hard surface and a soft core Drive hole becomes rounded but will still be very hard Besides the danger of splitting wrench anvils will wear out prematurely when used with chrome sockets...

Page 6: ...nnect air supply If tool performance is not improved it should be serviced at an authorized service center TOOL WILL NOT RUN AIR FLOWS FREELY FROM EXHAUST SPINDLE TURNS FREELY This is probably caused...

Page 7: ...el esmerilado la perforaci n mec nica y por otras actividades de construcci n contiene qu micos que producen c ncer malformaciones cong nitas u otros da os relacionados con la reproducci n Algunos eje...

Page 8: ...ovimientos repetitivos o las posiciones inc modas durante periodos prolongados pueden ser da inos a sus manos y brazos Interrumpa el uso de la herramienta si sobreviene una incomodidad una sensaci n d...

Page 9: ...ara herramientas con aire Si no utiliza un aceite para la manguera del aire eche una cucharadita de aceite a trav s de la herramienta Puede echar el aceite dentro de la entrada del aire de la herramie...

Page 10: ...pegada a causa de una lubrificaci n inadecuada DEBE PARA LLAVES LUBRIFICADAS CON ACEITE Verifique para detectar la presencia de aceite para embrague donde se especifica el uso de aceite para el embra...

Page 11: ...ita las etapas anteriores Si todav a no est libre desconecte el abastecimiento del aire inserte una varilla de 15 cm y un di metro de 3 mm dentro de la boquilla y golpee ligeramente para aflojar el mb...

Page 12: ...Rev 03 08 04 775 9203A 12...

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