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Installation Safety

•  Keep children away from the system and panels when installing.
•  Do not carry out installation work when there are strong winds.
•  When installing panels above ground, avoid any possible falling or other safety hazards by following appropriate 

safety practices and using required safety equipment.

•  Solar electric panels have no on/off switch. Panels can be rendered inoperative only be removing them from 

light, or by fully covering their front surface with an opaque material, or by working with panels face down on 

a smooth, flat surface.

•  When  working  with  panels  in  light,  follow  all  applicable  regulation  regarding  working  with  live  electrical 

equipment.

•  Do not touch electrical terminals or the ends of any wire while the panel is exposed to light or while installing 

the panel.

•  Do not wear metallic jewelry while performing mechanical or electrical installation.
•  Never open electrical connections or unplug connectors while the circuit is under load.
•  Contact with electrically active parts of the panels, such as terminals, can result in burns, sparks and lethal 

shock whether the panel is connected or disconnected.

•  Always use insulated tools and rubber gloves that are approved for working on electrical installations.

Fire Safety

•  Refer to your local authority for guidelines and requirements for building or structural fire safety.
•  The roof construction and installation may affect the fire safety of a building; improper installation may contribute 

to hazards in the event of fire.

•  For roof application, the panels should be mounted over a fire resistant covering rated for the application.
•  It may be necessary to use components such as earth ground fault circuit breakers, fuses and circuit breakers.
•  Do not use panels near equipment or locations where flammable gases can be generated or can collect.

Electrical Installation –General Recommendations

•  Avoid all electrical hazards when installing, wiring, operating and maintaining a panel.
•  If the total DC system voltage exceeds 100V, the system must be installed, commissioned and maintained by a 

qualified professional.

•  Contact with a DC voltage 30V or more is potentially hazardous.
•  Do not use panels of different electrical or physical configurations in the same system.
•  The maximum open circuit voltage of the system must not be greater than the specified maximum system voltage 

for the panel.

•  When reverse currents can exceed the value of the maximum protective fuse marked on the back of the panel, 

a properly rated and certified over-current device (fuse or circuit breaker) must be connected in series with each 

panel or string of panels.

•  The rating of the over-current device shall not exceed the value of the maximum protective fuse marked on the 

back of the panel.

•  Panels with a suspected electrical problem should be returned to Evergreen Solar for inspection and possible 

repair or replacement as per the warranty conditions provided by Evergreen Solar.

Panel Wiring – Cables and Bypass Diodes Installation

•  ES-C panels come with a conduit ready junction box designed to be used with standard wiring, watertight strain 

relief fittings and conduit connections. 

•  To open the junction box, loosen the two captive screws in the cover. The cover is designed to remain open 

during wiring and cannot be removed from the panel.

•  The junction box has a gasket that ensures the waterproof integrity. Check that the gasket is in the right position 

before securing the junction box. Do not over-tighten the cover screws.

2

Valid from 1

st

 September 2009 / IMW-ES-C_US_010909_ETL

Summary of Contents for ES-C-110-fa2

Page 1: ...rgy from light This manual contains important safety installation and operating information with which you should be familiar before using Evergreen Solar ES C Series panels This Manual is valid in No...

Page 2: ...use in a solar electric system Follow all safety precautions of other used components Each panel is marked with a serial number including the date of manufacture and the manufacturing location Example...

Page 3: ...nd fault circuit breakers fuses and circuit breakers Do not use panels near equipment or locations where flammable gases can be generated or can collect Electrical Installation General Recommendations...

Page 4: ...n Relief USE 2 XLP XLPE cross linked polyethylene Underground service entrance 1 2 NPT with 1 or 2 round holes Steel or nylon lock nut TC Tray Thermoplastic PVC Nylon XLP XLPE for conductors 2 conduct...

Page 5: ...terminals be reserved for the bypass diodes and the output wiring be connected only to the bottom screws Junction box components are described in Figure 2 Match the polarities of cables and terminals...

Page 6: ...he metallic frames of PV panels and the devices are installed in accordance with the manufacturers specified instructions Mechanical Installation Panels should be mounted to maximize direct exposure t...

Page 7: ...or cleaning panels Underwriters Laboratories and Canadian Standard ULC ORD C1703 01 Information Under normal conditions a photovoltaic panel is likely to experience conditions that produce more curren...

Page 8: ...cell temperature AM 1 5 spectrum Minimum specified power rating is 5 below Pmp for all products other specifications are 10 of measured values per ASTM E 892 Specifications subject to change without...

Page 9: ...ETY LABEL PANEL SERIAL NUMBER 4x 16 GROUNDING HOLES JUNCTION BOX 5 20 9 90 1 60 2 24 5 38 25 67 06 FRAME ID LABEL 2x 16 00 GROUNDING HOLES 1 NEARSIDE 1 FARSIDE 2 24 0 29 21 46 20 28 12 60 2 76 2 24 42...

Page 10: ...replace the product or refund the purchase price The repair replacement or refund remedy shall be the sole and exclusive remedy provided under this warranty DRAINAGE HOLES MOUNTING HOLES GROUNDING HOL...

Page 11: ...aser of the panels or to any subsequent owners of the original building or site where the panels were first installed The limited warranties set forth herein are expressly in lieu of and exclude all o...

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