background image

Installation Instructions

 

 

 

1. Before you start installing the solar water heater, please read 

carefully all the installation instructions stated and illustrated 
in this manual. 

2. Before  the  installation  of  the  solar  water  heater,  it  is  very 

important  that  the  customer  and  the  installer  agree  on  all 
the details concerning the correct and safe installation of the 
appliance,  (such  as  location,  placement  point,  static  resist- 
ance and control of the surface on which the appliance will 
be placed, piping and wiring run etc). 

3. The  installation  should  be  done  according  to  the  local  electric 

and plumbing regulations. 

4. The location you will choose for the installation of the solar 

collector(s)  should  not  be  shaded  by  any  obstacles  (trees, 
buildings...etc.) all around the year. (see obstacle table here 
below). 

5. For  optimum  performance  of  the  solar  system,  the 

collector(s)  must  face  South,  for  countries  located  in  the 
Northern  hemisphere  and  North  for    countries    located    in 
the  Southern  hemisphere.  In  case  that  it  is  not  totally 
possible  for  the  solar  collector(s)  to    face    the    equator, 
you  must  turn  it  (them)  towards  East  up  to  30º  if  major 
hot  water  draw  is   before   14:00   p.m.,   or   towards   West 
up  to  30º  if  major  hot   water   draw   is   after   14:00   p.m. 
The ideal inclination of the solar collector(s) should be equal 
to the latitude in which the installation is done. 

6. The  support  base  of  the  collector(s)  is  the  same  for  both 

flat  and  inclined  roofs.  It  is  diversified  only  in  the  way  of 
it’s  assembly  (see  installation  instructions  on  the  following 
pages.) 

7. If  the surface on  which  the  solar  collector(s)  will  be  installed 

(inclined or flat) is not compatible with the standard equipment 
supplied with each appliance, then alternate equipment must 

be used. The installer has to choose, propose and install this 
alternate  equipment,  always  under  the  concurrent  opinion  of 
the customer. 

8. For  installation  on  an  inclined  roof,  the  «D» plates  must be 

screwed  with  the  appropriate  screws  and  nuts  on  the  roof 
timber,  in  order  to  secure  the  right  and  safe  installation  of 
the collector(s). 

9. In regions subject to heavy snowfalls, rainfall, storms, strong 

winds,  cyclones,  tornadoes  it  is  very  important  to  ensure 
that the supports of the standard equipment are sufficient to 
withstand the weight of the expected snow or the intensity of 
the weather conditions. In these cases the collector(s) must 
be placed in a stable way on the roof and must be tightened 
with additional metal straps. 

 

 

 

 

Continuity  in  pipe  work  insulation  must  be  maintained, 
although, sometimes,  many  lengths  may  need  to  be  joined  to 
cover  the full  length  of  pipe work.  In  those  instances,  the  join 
should  be  taped  and  UV-resistant  tape  used  where  the  join 
is  made  on  external pipe work. 
Where  pipe  work  penetrates  the  roof  material,  the 
insulation  should  go  through  the  penetration  with  the  pipe 
work, as shown in figure on the right. 

Roof  penetrations  for  pipe work,  electrical  conduits  or 
support frames  should  be  sealed  with  roof  lashings  to 
prevent  water leaking  into  the  roof  cavity.  These  lashings  are 
usually  made  of  EPDM  or  silicon  rubber,  with  an  aluminum 
frame  that  can  be mounded to the shape of the roof, as 
shown in figure below. 

Where  possible,  penetration  should 

be  done  on  the  high part  of  the  roof  profile  to  avoid  the 
possibility  that  water will pool around a penetration that 
is located in the valley

 

 

of the profile.

 

Lead  lashing  should  not  be  used  on  a  roof  that  is  collecting 
rainwater for drinking and it must be compatible with other roof 
cladding material. 

 

Roof penetration (cross-section)

 

Insulation continuity

 

through roof 
penetrations

 

 

27

 

Roof flashings

 

Insulation  considerations

 

latitude

 

0º- 25º 

Distance between

 

collector and obstacle

 

X = 1,0 x Y 

25º- 35º 

X = 1,5 x Y 

35º- 45º 

X = 2,0 x Y 

45º- 50º 

X = 2,5 x Y 

50º + 

X = 3,0 x Y 

 

Summary of Contents for 1000/BL1

Page 1: ......

Page 2: ...dren We live in times with great ecological problems Planet Earth is sounding the alarm of ecological danger The thoughtless use of mineral energy sources is resulting in increased pollution of the at...

Page 3: ...ipheral accessories Basic Accessories Page 23 Peripheral accessories Optional Accessories Page 24 Solar Systems Forced circulation systems Models Page 25 Typical installation diagrams Page 26 Installa...

Page 4: ...the sun radiation of each area and the size of the system Simple The well studied selection of materials of Everhot make Its Installation safe and easy reducing the time needed for Its Installation to...

Page 5: ...e protected during their Transport with 4 plastic elbows of hard plastic 3 Cardboard box with all of the accessories except pipes and wires which are required for the installation of the system like h...

Page 6: ...g machine and the dishwasher we would have to increase the calculated daily needs of consumption as follows Washing Machine 20 liters day 1 wash per day Dishwasher 20 liters day 1 wash per day Example...

Page 7: ...ser The information of the above table can also be used in combinations so that in every case the average daily consumption can be properly calculated In the case that a recirculation system exists fo...

Page 8: ...ntral heating boiler in the case where the above mentioned circumstances do not exist the storage tank can heat up from secondary source of energy for example central heating boiler This occurs throug...

Page 9: ...ool and 40mm rock wool minimize Thermal losses in areas with low seasonal temperatures Special prismatic glass resistant to hale solar tempered glass Absorber made from one unique sheet absorber with...

Page 10: ...Back insulation 35 40 mm insulation Side insulation 20 mm glass wool Cover Material solar tempered glass Thickness 4mm Water tightness joint EPDM and transparent silicone Total thermal efficiency 95...

Page 11: ...45 C and 40 C For every day of the month the efficiency of the collector is calculated where the maximum efficiency and the heat losses of the collector are taken into account depending on the existi...

Page 12: ...CLIMATIC DATA OF SELECTED WORLD CITIES 12...

Page 13: ...Energyoutputofthecollectorinseveralcitiesoftheworld inkWh m2 13...

Page 14: ...IES OF THE WORLD in KWh m2 in temperature 40 C Collector ST 2000 selective Base of results Test of DEMOKRITOS GREECE Collector ST 2000 selective Base of results Test of DEMOKRITOS GREECE Collector ST...

Page 15: ...f each installation Example For one system 300 E BL1 with 3 collectors ST 2000 in a parallel connection total surface area 6 30m2 we can choose a medium flow rate of 60lt h per square meter of install...

Page 16: ...ectric resistance 2 9 KW Available with one or two tube heat exchangers suitable for every Application Upon a special order buffers can be delivered 150lt 1000lt models BL0 without a tube heat exchang...

Page 17: ...namel Food grade enamel quality applied with a double direct method and baked at 850 C BUFFER tanks are excluded Extra corrosion protection is offered by magnesium rods that must be checked and replac...

Page 18: ...940 350 675 900 1150 315 567 850 982 Thermal losses Kwh 24H 2 24 2 68 model Bl 500 Bl 800 Heat Exchangers Solar lower Heat Exchanger Bl1 models Back up Heat Exchanger Bl2 models Solar lower Heat Excha...

Page 19: ...it Rugged design Cost effective installation and filling Multi functional ball valve which greatly simplifies the filling and draining of the system Collector and reservoir sections can be separated f...

Page 20: ...ions If the handle is pointing in the direction of flow the system medium can circulate An integrated check valve stops osite direction and also acts as a gravity brake right closes the ball cock in t...

Page 21: ...am Vent pipe Painted steel Valve housing components Brass Internal components Stainless steel brass and plastic Sight glass Boric silicate O ring seals EPDM Flat seals with high temperature resist anc...

Page 22: ...perature difference controller for the various system variants Depiction of graphics and texts in a lighted display Simple viewing of the current measurement values Analysis and monitoring of the syst...

Page 23: ...If the total length of the closed circuit is over 100 m with a 22mm pipe then it is recommended to use a bigger expansion vessel the general rule for choosing an expansion vessel is 10 of the total v...

Page 24: ...at 6 or 9 kW 3 400 V without thermostat Thermostat All of the single phase electric resistances up to 4 kW are delivered with a thermostat with a uni polar interruption function as well as a bi polar...

Page 25: ...150 1 2 61 150 BL1 M 150 1 2 10 200 BL1 200 2 2 x 2 10 200 BL1 M 200 1 2 61 300 BL1 300 2 2 x 2 61 300E BL1 300 3 3 x 2 10 300 BL1 M 300 2 2 x 2 10 420 BL1 420 3 3 x 2 10 420E BL1 420 3 3 x 2 61 500 B...

Page 26: ...s You must always consult a specialized engineer for your own installation 1 Solar collectors 2 Storage tank boiler 3 Hydraulic kit 4 Expansion vessel 5 Differential Thermostat 6 Circulator for recirc...

Page 27: ...ll this alternate equipment always under the concurrent opinion of the customer 8 For installation on an inclined roof the D plates must be screwed with the appropriate screws and nuts on the roof tim...

Page 28: ...ers or on the concrete of the roof D 1180 mm D 1220 mm For support bases with 1 2 collectors For support bases with 3 collectors Screw tightly the rectangular frame A C or E onto the plates D Level th...

Page 29: ...Installation Instructions Support base for 1 collector ST 2000 or ST 2500 p 30 31 Support base for 2 collectors ST 2000 or ST 2500 p 32 33 Support base for 3 collectors ST 2000 or ST 2500 p 34 35 29...

Page 30: ...Assembly diagram of the support base for one 30...

Page 31: ...collectorST2500onaflatorinclinedsurface attention the plate a is connected to the plate B exactly as shown in the detailed 31...

Page 32: ...Assemply diagram of the support base for two attention for the installation of two collectors on a tiled roof the plates C are installed in the middle hole of the plates a 32...

Page 33: ...collectors ST 2500 on a flat or inclined surface attention the plate a is con nected to the plate B exactly as shown in the detailed diagram 33...

Page 34: ...Assembly diagram of the support base for three 34...

Page 35: ...Collectors ST 2500 on a flat or inclined surface Attention In the installation of the support base with three collectors on a tiled roof the three plates C are not used 35...

Page 36: ...ed to the outlet on the highest point of the collector s as shown in the photo In order to achieve the best contact between the the sensor and the sensor socket use thermal conductive material before...

Page 37: ...Connectionofcollectorsandaccessories 37...

Page 38: ...pump from the hydraulic kit The functioning pressure between 1 5 and 3 bar can be achieved with the pressure pump or the pressure of the water supply We constantly check all of the points of degassing...

Page 39: ...HYDRAULIC KIT 39...

Page 40: ...installation of the unit The technical characteristics can change without prior notification If your Solar Collector will be stagnant in the sun for an extended period of time you should cover the co...

Page 41: ...system Antifreeze liquid must be disposed of correctly 5 Open the check valve 6 Slowly open the drain tap When the initial low created by pressure has stopped open the air vent at the top of the sola...

Page 42: ...stallation of the system should be per formed only by authorized installer Collectors shouldbecoveredduringinstallation forexam plewiththesamecoverusedfortransportation The collectors will be filled w...

Page 43: ...lling with pump YES NO Electric characteristics adjustment of differential thermostat Model of Differential Thermostat Adjustment of maximum temperature for the protection of the boiler C Adjustment o...

Page 44: ...the leaking of liquid or thermal fluid water Is there a safety valve connected Is there an indication of the make and type of thermal liquid on a label installed in a viewable area DIFFERENTIAL THERM...

Page 45: ...SPECIAL QUALITY INSPECTION IDENTIFICATION BADGE that certifies IT S QUALITY IT S PERFORMANCE IT S DESIGN 46 1 Conference room 2 Design of products moulds 3 Automatic welding machine of the storage ta...

Page 46: ...systems throughout the world contributing to the ecological protection of the environment on a daily basis Some of the countries where mEGaSUN is successfully exported Germany Italy France Spain Cana...

Reviews: