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Installation Instructions

 

 

 
 

 

The  same  support  base  is  used  for  both  flat  and 
inclined surfaces for the collector models ST-2000 
and ST-2500. 

 

 

 

Connect the plates A, B, C, and D by screwing them 
tight to each other as shown on the illustrations on 
the following pages. Loosely screw the bottom plate 
E onto the plates B. 

Attention: 

The  top  plate  E  is  adjusted  after  the 

placement  of  the  collector(s).  Level  the  support 
base  on  the  flat  surface.  Place  the  collector(s)  on 
the  support  base  and  then  screw  it  with  the  moly 
plugs and the bolts onto the concrete, according to 
your 

country’s regulations. 

 

Screw the plates (B) onto the rectangular frame (A) 
+  (C)  or  (E).  Ensure  that  the  plates  (B)  are  tightly 
screwed on the holes of the plate (A). Loosely screw 
the 

bottom 

plate (E) or (C) onto the plates (B). 

attention: 

the top plate E or C is adjusted after the 

placement of the collector(s). 
Place  the  collector(s)  on  the  support  base  and 
secure  them  with  the  plates  (E)  or  (C)  and  tightly 
screw them onto the plates (B). 

 

TECHNICAL   CHARACTERISTICS

 

OF THE SUPPORT BASE

 

 

Material: 

heat dipped galvanized metal plates 

Thickness: 

2,5mm - 3,0mm 

Form: 

Angle of 90º, 35mm x 35mm 

 

DIMENSIONS OF THE PLATES

 

OF THE SUPPORT BASE

 

 
 

Connect  the  plates  (A)  and  (E)  so  that  to  form  a 
rectangular  frame,  on  the  support  bases  with  one 
and three collectors while 

 

a = 2150 mm 

B = 2150 mm 

C = 1430 mm

 

 
 

same for all of the support 
bases

 

the plates (A) and (C) on the support base with two 

  

collectors (as shown on the following pages). 
Bend the 4 plates (D) as shown in the illustrations. 
Remove the tiles, and place the bent plates (D) on 
the wooden timbers or on the concrete of the roof. 

D = 1180 mm

 

 

D = 1220 mm

 

For support bases with 1 & 
2 collectors

 

For support bases with 3 
collectors

 

Screw  tightly  the  rectangular  frame  (A)+(C)  or  (E) 

  

onto  the  plates  (D).  Level  the  support  base  and 
screw the plates (D) onto the wooden timbers of the 
roof as shown in the illustrations. For the safe instal- 
lation of the support base you must always use the 
additional metal straps. 
Lift  the  tiles  and  pass  the  metal  straps  under  the 
horizontal wooden timbers of the roof. Tighten them 

E = 1150 mm 

E = 1430 mm 

E = 2355 mm

 

Note:

 

For support base 
with 1 collector 
For support base 
with 2 collectors 
For support base 
with 3 collectors

 

onto  the  plates  (C)  for  the  support  base  with  two 
collectors or to plates (E) for the support bases with 
one  or  three  collectors,  so  that  the  support  base 
cannot move in any direction. 

The  specifications  of  the  products,  their  accessories  (e.g.  electric  resistances,  thermostats, 
valves, 

liquid….etc)  and  their  materials  are  in  accordance  with  the  Greek  standards  . You 

must  be informed  and  check if  the  specifications of  the  products  and  their accessories are in 
accordance  with  the  local  and  national  standards  and  regulations  that  apply  in  your  country. 
The  importer/distributor  is  responsible  for  the  importation,  commercialization  and  installation 
of the products. 

 

HELIOAKMI S.A. in no case is liable for any damages caused to third parties for any reason, 
such as wrong installation of the appliances and their accessories, from the non-observation of 
the regulations and lows (electrical, urban planning, plumbing, 

sanitary…etc) applying in your 

country/area.  In case of a defective product apply the terms and conditions of the warranty. 

 
 
 
 
 
 

 

 

 

28

 

INSTALLATION ON FLAT SURFACES

 

ASSEMBLY   INSTRUCTIONS

 

INSTALLATION ON AN INCLINED SURFACE

 

Summary of Contents for 1000/BL1

Page 1: ......

Page 2: ...dren We live in times with great ecological problems Planet Earth is sounding the alarm of ecological danger The thoughtless use of mineral energy sources is resulting in increased pollution of the at...

Page 3: ...ipheral accessories Basic Accessories Page 23 Peripheral accessories Optional Accessories Page 24 Solar Systems Forced circulation systems Models Page 25 Typical installation diagrams Page 26 Installa...

Page 4: ...the sun radiation of each area and the size of the system Simple The well studied selection of materials of Everhot make Its Installation safe and easy reducing the time needed for Its Installation to...

Page 5: ...e protected during their Transport with 4 plastic elbows of hard plastic 3 Cardboard box with all of the accessories except pipes and wires which are required for the installation of the system like h...

Page 6: ...g machine and the dishwasher we would have to increase the calculated daily needs of consumption as follows Washing Machine 20 liters day 1 wash per day Dishwasher 20 liters day 1 wash per day Example...

Page 7: ...ser The information of the above table can also be used in combinations so that in every case the average daily consumption can be properly calculated In the case that a recirculation system exists fo...

Page 8: ...ntral heating boiler in the case where the above mentioned circumstances do not exist the storage tank can heat up from secondary source of energy for example central heating boiler This occurs throug...

Page 9: ...ool and 40mm rock wool minimize Thermal losses in areas with low seasonal temperatures Special prismatic glass resistant to hale solar tempered glass Absorber made from one unique sheet absorber with...

Page 10: ...Back insulation 35 40 mm insulation Side insulation 20 mm glass wool Cover Material solar tempered glass Thickness 4mm Water tightness joint EPDM and transparent silicone Total thermal efficiency 95...

Page 11: ...45 C and 40 C For every day of the month the efficiency of the collector is calculated where the maximum efficiency and the heat losses of the collector are taken into account depending on the existi...

Page 12: ...CLIMATIC DATA OF SELECTED WORLD CITIES 12...

Page 13: ...Energyoutputofthecollectorinseveralcitiesoftheworld inkWh m2 13...

Page 14: ...IES OF THE WORLD in KWh m2 in temperature 40 C Collector ST 2000 selective Base of results Test of DEMOKRITOS GREECE Collector ST 2000 selective Base of results Test of DEMOKRITOS GREECE Collector ST...

Page 15: ...f each installation Example For one system 300 E BL1 with 3 collectors ST 2000 in a parallel connection total surface area 6 30m2 we can choose a medium flow rate of 60lt h per square meter of install...

Page 16: ...ectric resistance 2 9 KW Available with one or two tube heat exchangers suitable for every Application Upon a special order buffers can be delivered 150lt 1000lt models BL0 without a tube heat exchang...

Page 17: ...namel Food grade enamel quality applied with a double direct method and baked at 850 C BUFFER tanks are excluded Extra corrosion protection is offered by magnesium rods that must be checked and replac...

Page 18: ...940 350 675 900 1150 315 567 850 982 Thermal losses Kwh 24H 2 24 2 68 model Bl 500 Bl 800 Heat Exchangers Solar lower Heat Exchanger Bl1 models Back up Heat Exchanger Bl2 models Solar lower Heat Excha...

Page 19: ...it Rugged design Cost effective installation and filling Multi functional ball valve which greatly simplifies the filling and draining of the system Collector and reservoir sections can be separated f...

Page 20: ...ions If the handle is pointing in the direction of flow the system medium can circulate An integrated check valve stops osite direction and also acts as a gravity brake right closes the ball cock in t...

Page 21: ...am Vent pipe Painted steel Valve housing components Brass Internal components Stainless steel brass and plastic Sight glass Boric silicate O ring seals EPDM Flat seals with high temperature resist anc...

Page 22: ...perature difference controller for the various system variants Depiction of graphics and texts in a lighted display Simple viewing of the current measurement values Analysis and monitoring of the syst...

Page 23: ...If the total length of the closed circuit is over 100 m with a 22mm pipe then it is recommended to use a bigger expansion vessel the general rule for choosing an expansion vessel is 10 of the total v...

Page 24: ...at 6 or 9 kW 3 400 V without thermostat Thermostat All of the single phase electric resistances up to 4 kW are delivered with a thermostat with a uni polar interruption function as well as a bi polar...

Page 25: ...150 1 2 61 150 BL1 M 150 1 2 10 200 BL1 200 2 2 x 2 10 200 BL1 M 200 1 2 61 300 BL1 300 2 2 x 2 61 300E BL1 300 3 3 x 2 10 300 BL1 M 300 2 2 x 2 10 420 BL1 420 3 3 x 2 10 420E BL1 420 3 3 x 2 61 500 B...

Page 26: ...s You must always consult a specialized engineer for your own installation 1 Solar collectors 2 Storage tank boiler 3 Hydraulic kit 4 Expansion vessel 5 Differential Thermostat 6 Circulator for recirc...

Page 27: ...ll this alternate equipment always under the concurrent opinion of the customer 8 For installation on an inclined roof the D plates must be screwed with the appropriate screws and nuts on the roof tim...

Page 28: ...ers or on the concrete of the roof D 1180 mm D 1220 mm For support bases with 1 2 collectors For support bases with 3 collectors Screw tightly the rectangular frame A C or E onto the plates D Level th...

Page 29: ...Installation Instructions Support base for 1 collector ST 2000 or ST 2500 p 30 31 Support base for 2 collectors ST 2000 or ST 2500 p 32 33 Support base for 3 collectors ST 2000 or ST 2500 p 34 35 29...

Page 30: ...Assembly diagram of the support base for one 30...

Page 31: ...collectorST2500onaflatorinclinedsurface attention the plate a is connected to the plate B exactly as shown in the detailed 31...

Page 32: ...Assemply diagram of the support base for two attention for the installation of two collectors on a tiled roof the plates C are installed in the middle hole of the plates a 32...

Page 33: ...collectors ST 2500 on a flat or inclined surface attention the plate a is con nected to the plate B exactly as shown in the detailed diagram 33...

Page 34: ...Assembly diagram of the support base for three 34...

Page 35: ...Collectors ST 2500 on a flat or inclined surface Attention In the installation of the support base with three collectors on a tiled roof the three plates C are not used 35...

Page 36: ...ed to the outlet on the highest point of the collector s as shown in the photo In order to achieve the best contact between the the sensor and the sensor socket use thermal conductive material before...

Page 37: ...Connectionofcollectorsandaccessories 37...

Page 38: ...pump from the hydraulic kit The functioning pressure between 1 5 and 3 bar can be achieved with the pressure pump or the pressure of the water supply We constantly check all of the points of degassing...

Page 39: ...HYDRAULIC KIT 39...

Page 40: ...installation of the unit The technical characteristics can change without prior notification If your Solar Collector will be stagnant in the sun for an extended period of time you should cover the co...

Page 41: ...system Antifreeze liquid must be disposed of correctly 5 Open the check valve 6 Slowly open the drain tap When the initial low created by pressure has stopped open the air vent at the top of the sola...

Page 42: ...stallation of the system should be per formed only by authorized installer Collectors shouldbecoveredduringinstallation forexam plewiththesamecoverusedfortransportation The collectors will be filled w...

Page 43: ...lling with pump YES NO Electric characteristics adjustment of differential thermostat Model of Differential Thermostat Adjustment of maximum temperature for the protection of the boiler C Adjustment o...

Page 44: ...the leaking of liquid or thermal fluid water Is there a safety valve connected Is there an indication of the make and type of thermal liquid on a label installed in a viewable area DIFFERENTIAL THERM...

Page 45: ...SPECIAL QUALITY INSPECTION IDENTIFICATION BADGE that certifies IT S QUALITY IT S PERFORMANCE IT S DESIGN 46 1 Conference room 2 Design of products moulds 3 Automatic welding machine of the storage ta...

Page 46: ...systems throughout the world contributing to the ecological protection of the environment on a daily basis Some of the countries where mEGaSUN is successfully exported Germany Italy France Spain Cana...

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