Evo-water UO small 150l, Manual Use And Maintenance

Page 1: ... 150l MANUAL use and maintenance Serial No __________________ Part number __________________ evo water oHG Falkenstraße 2 72589 Westerheim Tel 49 7333 925710 Fax 49 7333 9257120 www evo water com info evo water com ...

Page 2: ...cations table 12 5 2 2 Equipment description 13 5 2 3 Control panel 14 5 2 4 Technical Characteristics of the osmosis unit 15 5 3 Hydraulic system 16 5 3 1 Inlet unit bypass filter 17 5 3 2 Pump unit 18 5 3 3 Osmosis unit 19 5 3 4 Pre Filtration 21 5 3 5 Gauge and extraction unit 22 5 4 Electrical system 23 5 5 Installation 25 5 6 Maintenance 27 6 Unit health status Service and commissioning form ...

Page 3: ...cluded so that new users can be aware of how to operate the machine and the relevant warnings Before using the machine read the whole manual carefully Knowing the information and instructions contained in this manual is essential for correct installation and proper use of the equipment After unpacking the unit check that it is not damaged Any damage must be reported to the transporter within 24 ho...

Page 4: ...repairs should be carried out while the system is both electrically and hydraulically isolated Disposal of waste material or consumables must be in accordance with local regulations The packaging materials plastic bags polystyrene foam etc must not be left within reach of children as they are potential sources of danger The system must not be removed from its original location by a non specialist ...

Page 5: ...f the system in the event of non compliance with the requirements in the manual provided as an integral part of the package 5 The system must always be installed after the water meter or the autoclave and after all the filtration and water treatment equipment 6 When the system is first commissioned the output for the first 5 minutes must be discarded in the drain in order to purge any manufacturin...

Page 6: ...reated must be consistent with that identified in Leg Decree 31 01 and subsequent amendments It is critical that the installer knows and understands Ministerial Decree 37 08 and the manufacturer declines any responsibility in case of components that are not fitted during installation These components are not part of the supply package WATER PRODUCED FROM THE SYSTEM IS DESIGNED EXCLUSIVELY FOR PROC...

Page 7: ...E RESPONSIBILTY OF THE INSTALLER TO SUPPLY PLUMBING FITTINGS NECESSARY FOR THE INSTALLATION OF THE SYSTEM The device is not intended for use by persons including children with reduced physical or mental capacities nor by persons lacking experience or knowledge unless they have been given through the intermediation of a person responsible for their safety supervision or instruction concerning use o...

Page 8: ...em must be considered and handled as fragile equipment Open the packaging to check the integrity of the unit upon receipt In case of damage accept the unit with reservation in order to be able to initiate a claim Storage The packaged unit must be stored in a dry environment free from condensation under shelter The permissible temperature is 0 C to 50 C Supply specifications Supply consists of one ...

Page 9: ...he protection of public health in order to ensure bacteriological control Unfortunately it releases an unpleasant odour that combines with other organic gases to alter the organoleptic properties of water The purpose in designing the UO SMALL is to present the consumer with a solution that allows a finishing system refinement of municipal water at the end of its journey through the pipes in order ...

Page 10: ...tion which is affordable convenient efficient and environmentally friendly in applications with high flow rates Adsorption with activated carbon is a process where a solid is used for the removal of a soluble substance from the water In this process activated carbon is the solid It is specifically produced to have a very large internal surface area 500 1500 m2 g This high internal area surface mak...

Page 11: ...pressure referred to as the osmotic pressure of the solution that balances the system and stops the passage of pure water If a pressure greater than the osmotic pressure is applied to the saline solution B the pure water tends to return to A resulting in the phenomenon of reverse osmosis i e opposite to the natural phenomenon fig 5 1 2 The reverse osmosis treatment therefore involves forcing water...

Page 12: ...38 5 2 Technical characteristics 1 Solenoid valve unit supply 2 Solenoid valve bypass 3 Filter sediments carbons 4 Motor 5 Booster capacitor 6 Pump 7 Membrane A inlet B permeate outlet C concentrate outlet ...

Page 13: ...it hr 700 Maximum supply pressure bar 3 Minimum supply pressure bar 1 OPERATING ENVIRONMENT Maximum relative humidity 90 Minimum air temperature C 3 Maximum air temperature C 40 ELECTRICAL CHARACTERISTICS Supply type Single phase earth Voltage rating V 230 Frequency Current consumption Hz 50 Power W 186 Circuit board protection fuse type PERMEATE CHARACTERISTICS Maximum flow at 15 C lit hr approx ...

Page 14: ...mbranes filter replacement and inspection of electrical electronics components The hydraulic inlet and outlet connections of the permeate and concentrate including the electrical connections are present at the rear Electrical cabling Concentrate outlet Permeat outlet Main water attachement Operational hydraulic compartment Control panel and electrical Frontal inspection and maintenance compartment...

Page 15: ...auge for the pressure of the membranes 2 Red warning light indicating flooding of compartment 3 white light indicating bypass activated 4 white light on indicating the machine is electrically live 5 a button for activating and deactivating the bypass 6 button for powering the machine on and off 1 2 3 4 5 6 ...

Page 16: ...pe Thin film composite Membrane material Polyamide Configuration of the elements wound spiral Maximum pressure 10 bar Maximum operating temperature 45 C pH 3 10 Maximum turbidity 1 0 NTU Maximum SDI 5 0 Maximum chlorine concentration 0 1 mg lt Flood detector To render the working area safer and prevent damage to the system the machine is equipped with a flood detector Differential pressure switch ...

Page 17: ...17 38 on signal occurs when the pressure falls within a range set by the manufacturer or changed by the installer if necessary 5 3 Hydraulic system ...

Page 18: ... Inlet unit bypass filter 1 Two way solenoid for supply and bypass at 2 John Guest check valve 12mm tube 3 John Guest 90 curve with spigot 12mm tube 4 John Guest threaded attachment 12 mm tube 5 T joint 1 2 4 5 3 ...

Page 19: ...19 38 5 3 2 Pump unit 1 Motor 560 Watt 2 Pump 800 lt h 3 John Guest 90 curve with spigot 12mm tube 4 John Guest 90 curve with spigot 12mm tube 5 Tube ø12 4 3 5 4 3 2 1 ...

Page 20: ...20 38 5 3 3 Osmosis unit 1 Nipples M M 2 M8 Nut 3 Membrane connection tube 4 Vessel cap 5 Vessel cap o ring 6 Bolt M8x100 7 Membranes 8 Vessel support 9 Stainless steel vessel 1 2 3 1 4 6 7 8 9 5 ...

Page 21: ...21 38 10 Gasket ø 19 x 2 11 Diaphragm ø 1 5mm 12 Nipples M M 13 john Guest 1 2 connector ø 12 tube 14 connection F 15 Permeat exit tube 16 Concentrate exit tube 10 11 10 12 10 11 10 12 16 15 13 14 ...

Page 22: ...22 38 5 3 4 Pre Filtration 1 Active carbon filter 2 filter 3 John Guest 90 curve with spigot 12mm tube 4 John Guest 90 attack 12mm tube 2 3 4 1 4 ...

Page 23: ...ential pressure switch 2 John Guest adapter ø 6 tube 3 John Guest T joint ø6 4 Adapter M F 5 Clean water extraction tap 6 John Guest 90 connector ø 6 tube 7 Expansion vessel pressure gauge 1 8 8 John Guest connector ø 6 tube 1 4 3 8 6 2 7 2 5 2 4 5 ...

Page 24: ...K SONDA LIVELLO LEVEL SONDA RIFERIMENTO REFERENCE ALLAGAMENTO FLOODING RESET ALLARME WARNING RESET PRESSOSTATO PRESSURE SPILLATURA DRAFT TASTO RESET RESET BUTTON KEY NON COLLEGARE DO NOT CONNECT ELETTROVALVOLA SOLENOID VALVE POMPA PUMP COMUNE CARICHI COMMON LOADS Supply load at 230V AC flood detector standard water presence detector optional ...

Page 25: ...artially blocked Clean the solenoid valve filter Inlet prefilter clogged Check that the amount of water leaving the filter does not fall below the pump capacity i e 300 l h over 5 l min The filter may need to be replaced Reverse osmosis membrane clogged The process of washing of the membranes depends in most cases on the input water Wash the membranes during servicing or replace them THE REVERSE O...

Page 26: ...ing to modify the characteristics of the UO small represents a safety hazard The manufacturer declines all responsibility for any damage caused to persons or property resulting from modifications accessories or devices of any kind applied to this unit which is not expressly described in this manual Ensure good air circulation around the unit make sure that the air vents provide good air circulatio...

Page 27: ...SS VALVE SHOULD BE KEPT IN THE CLOSED POSITION AS SHOWN IN THE PICTURE BELOW Press the BYPASS BUTTON only in case of poor production or inefficiency of the osmosis unit It is advisable to call a service technician BYPASS open BYPASS closed Light off ...

Page 28: ...performed regularly the manufacturer accepts no responsibility for the quality of the water supplied Also if the unit is not serviced and the maintenance reports are not completed then the warranty is voided The system uses components subject to periodic replacement and it is not possible to predetermine the actual duration a crucial factor is in fact the quality of the inlet water the higher the ...

Page 29: ...y the evo water Proceed as follows Switch off the power supply Make sure that the bypass button is in the closed position By turning off the power supply the inlet solenoid valve of the unit will already be closed Shut off the main water supply to the system external water supply tap Have a container ready for the collection of water remaining in circulation WARNING The water initially be expelled...

Page 30: ...s after it is fitted Check carefully that there are no water leaks and that any water spilt during the process does not reach the flood sensor Connect the water supply to the machine and open the supply valve REPLACEMENT OF MEMBRANES Osmosis membranes installed in the vessel must be replaced whenever the production of water is less than 50 of the nominal outup The timing of replacement is variable...

Page 31: ...ly the inlet solenoid valve of the unit will already be closed Shut off the main water supply to the system external water supply tap Have a container ready for the collection of water remaining in circulation WARNING The water initially be expelled at a pressure of 3 4 bar Remove the protective front cover by unscrewing the 2 screws at the bottom 3 1 2 ...

Page 32: ...the water supply located on the cap of the membrane containing vessel This operation involves the inevitable release of the water contained in the tubing Remove the 2 mounting bolts Exert force on the vessel cap and pull it off Remove the used membrane from the vessel it is best to pull it towards you with a pair of pliers ...

Page 33: ... ring seal apply grease and carefully insert the plug at the bottom of the vessel It is advisable to also replace the tube fittings available for purchase as a separate kit during this operation Check carefully that there are no water leaks and that any water spilt during the process does not reach the flood sensor NOTE If the flood sensor is wet by water the machine will not start Ensure the sens...

Page 34: ... in the figure as it is a critical element in the successful operation of the machine CLEANING Be careful when using spray cleaners always avoid directing the spray at the air vents N B Close the treated water outlet tap before disconnecting the hydraulic system or water will spill out of the unit until the tubing empties even if no water is entering the unit via the inlet Seal Seal Orifice plate ...

Page 35: ...ean cut allows for a perfect fit with the internal workings of the snap fittings Below are the technical characteristics of the fittings used Operating pressure 0 100 Mpa 0 10 bar Operating temperature 25 C to 75 C Tubes installed plastic Material components body in acetal copolymer O ring in nitrile rubber collar in acetal copolymer and stainless steel Compatible fluids compressed air water some ...

Page 36: ...cement of the composite filter Malfunction repair specify the problem Subsequent installation Subsequent commissioning DATE ACTION TYPE LOCATION NAME OF TECHNICIAN SIGNATURE AND STAMP OF TECHNICIAN THIS EQUIPMENT MUST BE SUBJECT TO PERIODIC MAINTENANCE FOR THE OSMOTIZED WATER IT PRODUCES TO MAINTAIN ITS CHARACTERISTICS ...

Page 37: ...es not constitute any hazard to the health of the end users Given the above the manufacturer affirms that the machines denominated UO small as well as meeting all the requirements for food processing equipment represents a real innovation with respect to similar equipment and this should be kept in mind when evaluating the merits of this system For HACCP hygiene control purposes as per EC Regulati...

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