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11. Using 6 of the 8 bolts that were surrounding the 

vent in the center of the tailgate (removed in 
step 5), thread them into the remaining 6 
openings in the Tailgate Tire Carrier. These can 
be accessed using a 13mm socket and extension 

as shown. 
 

12. Once all the bolts are threaded to the tailgate, 

fully tighten all bolts to tailgate only. 

 

Note: If you don’t have an extra-long T50 bit, this install can still be done, 
but it may require 2 people. After completing step 12, start by opening the 
tailgate and applying upward pressure on the tire carrier and tailgate. 
Tighten the bolts on the inside of the hinges (Pictured in step 14). You then 

need to check and verify that the tailgate closes and latches properly. If it 
does not, loosen the bolts, adjust and retighten. It may take several tries. 

 

13. With the tailgate closed use the Extra Long T-50 bit, tighten the 2 bolts on 

the passenger side of each hinge (1 bolt per hinge). Note: If you do not have 
an extra-long T50 bit. With the tailgate closed, you will need to remove the 
9/16 bolts from the hinges. Leaving the tailgate latched, carefully swing the 
tailgate out from the hinges to access and tighten the remaining 2 T50 bolts.  

 

14. Open the tailgate and tighten the 4 bolts on 

the inside of each hinge (2 bolts per hinge) 
Note: If you’re following the instructions for 
install without the extra-long T50 bit, you 
already tightened these bolts after step 12 
 

15. Tighten the 9/16” bolts through the hinges. 

 
Note: Because the hinges are designed to 
have a high quality, precision fit, they may feel slightly resistive at first. 

Summary of Contents for EVO-1162

Page 1: ...3 Wheel Mount 1 EVO 12165 Hinge Bracket 2 EVO 12166 Tire Carrier Spacer 3 EVO 12167 Tire Carrier Hinge Tubes 2 EVO 12177 Lower Door Catch Bracket 1 EVO 12178 Upper Door Catch Bracket 1 EVO 770058 Tail...

Page 2: ...allet may be required to seat the bushings but do not force them Hand install at first and only tap to seat them These will not require further oil just during install 2 Using 4 supplied 7 16 bolts 4...

Page 3: ...the vehicle 5 Remove the 8 bolts around the vent in the center of the tailgate as well as the plastic trim covering the hinges Set the bolts aside to reuse later 6 With the tailgate closed and your ve...

Page 4: ...ng the 4 bolts that mounted the factory hinges to the tailgate in step 5 slide them into the 4 holes from the outside as shown On the top hang 1 of the supplied oval spacers and on the bottom hang 2 s...

Page 5: ...closes and latches properly If it does not loosen the bolts adjust and retighten It may take several tries 13 With the tailgate closed use the Extra Long T 50 bit tighten the 2 bolts on the passenger...

Page 6: ...toward the tailgate until the tire contacts the tire carrier On the slider mark on the bolt plate where it stops this is easier to mark with the tailgate open Note If your wheel tire combo is beyond t...

Page 7: ...the catch will rotate between brackets 22 Reinstall the door catch with the new bracket Start by loosely bolting the door catch back with the new bracket and supplied washers as shown While holding th...

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