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EWC Controls Inc.   385 Highway 33    Englishtown, NJ 07726   800-446-3110   FAX 732-446-5362      E-Mail- info@ewccontrols.com

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The panel has built-in timers that insure 
safe & reliable operation.

When the thermostat is satisfied, the 
HK2000 will prevent compressor from 
energizing for a 1 minute delay. Heating 
demands are not interfered with or 
delayed at all.

Built-In Timer
Settings

Short Cycle
Timer-Fixed

* Short Cycle Timer:  1 minute, fixed.

* Economy Termination Timer:  15  minutes, fixed.

* Fresh AirTimer:  0 -12 cycles per hour, Adjustable             

                           

  

SEE PAGE 8

Economy
Termination
Timer-Fixed

When the HK2000 has made the 
decision to “Economize," and all 
dampers are energized to the “Outside 
Air Mode." Mechanical Cooling is locked 
out.
A 15 minute timer starts, and if the 
cooling call is not satisfied in that time, it 
will terminate the economy operation. 
T h e   H K 2 0 0 0   w i l l   e n e r g i z e   t h e  
mechanical cooling to satisfy the building 
load. 

Dry Bulb Mode Only.

Fresh Air
Timer

The adjustable fresh air timer can be set 
to automatically activate the controlled 
dampers to the “Fresh Air Mode” on a 
regular schedule. A setting of “0” is OFF.   
A  setting of “12” is continuous fresh air. 

Example:

  

A single hour is divided  into 5 

minute increments of fresh air. 

The 

installer has chosen a setting of 4 cycles 
per hour, which results in a total of 20 
minutes of fresh air every hour. The 
HK2000 will activate the dampers into 
the Fresh Air Mode for 5 minutes every 
quarter hour.
This helps to reduce the possibility of 
complaints due to the introduction of cold 
or hot air into the building. It also 
minimizes the load on the HVAC system. 
It can help satisfy Fresh Air Code 
Requirements.

Caution:

 The Fresh Air Timer operates 

r e g a r d l e s s   o f   t h e   o u t s i d e   a i r  
temperature. Take proper freeze 
protection precautions. Do not set the 
Fresh Air Timer for continuous outside air 
during extreme winter or summer
Conditions.

NOTE:

 A 5 minute delay occurs when the 

Fresh Air Cycle Setting is changed.
 

 0

2

  4

 6

8

10

12

FRESH AIR

CYCLES / HOUR

Adjustable

Outside Air
Sensor

The HK2000 includes a reliable 10K
Thermistor/Sensor. The sensor must 
be mounted outdoors, and wired back 
to the panel. It provides the processor 
a means of reading   

the outside dry 

bulb temperature.   

Used with OA 

Temp Mode and Mechanical Cooling 
Assistance.

Optional
Return Air 
Sensor

Required for
Mechanical
Assisted
Cooling Only

An

 Optional Return Air Sensor

 can be 

connected to the HK2000. The sensor 
must be mounted in the Return air 
duct, and wired back to the panel. It 
provides the processor a means of 
r e a d i n g  

t h e   r e t u r n   d r y   b u l b    

temperature.  

Used with Mechanical 

Cooling Assistance.

Sensor
Mounting

Follow the directions included with 
each sensor. Avoid direct sunlight 
when mounting the outside air sensor. 
Do not run sensor wires on top of or 
inside conduit that carry high voltage 
conductors. Mount the return air 
sensor in a suitable location in the 
return air duct, which allows the 
s e n s o r   t o   r e a d   o n l y   t h e   a i r  
temperature returning from the 
occupied space.

Damper
Selection

Never close 
the return air 
damper when 
the outside air 
duct is 
undersized or 
closed.

Select up to three (3) dampers to 
control:

 Outside Air, Return Air, 

Exhaust Air. 

Based on your particular 

application you may only need to 
control the outside air damper. You 
can use 

24vac Actuated; Multi-

Position, Spring Safe, Patented 
Optical, or Min/Max Adjustable 
Dampers.

Control two or three dampers and use 
Min/Max or Multi-position dampers 
when mixing of the air is desired 
during all modes of operation. Your 
actual system configuration will be 
determined by the   existing and /or 
new duct work. 

Wiring and
System 
Operations

The HK2000 connects easily to the 
HVAC System. It wires in series with 
your new or existing control 
circuitry and receives commands 
from the thermostat, or zone 
control system. Heating commands 
are always honored immediately. 
Cooling demands are honored by 
u s i n g   c o o l   o u t s i d e   a i r   o r  
mechanical cooling. Fresh Air 
Cycles operate independent of 
heating or cooling operations.

Refer to the 
Fresh Air Cycle 
Chart on page 8

Summary of Contents for ULTRA-ZONE HK2000

Page 1: ...reaker is tripped it will get quite hot To reset the breaker remove the 24vac power Locate and repair the short Then restore the power See Page 9 Compatible HVAC Systems Compatible Thermostats Operating Power Thermal Circuit Breakers EWC Controls Inc 385 Highway 33 Englishtown NJ 07726 800 446 3110 FAX 732 446 5362 E Mail info ewccontrols com Model HK2000 Fresh Air Economy Control System TB 214 P ...

Page 2: ... Cycle Setting is changed 0 2 4 6 8 10 12 FRESH AIR CYCLES HOUR Adjustable Outside Air Sensor The HK2000 includes a reliable 10K Thermistor Sensor The sensor must be mounted outdoors and wired back to the panel It provides the processor a means of reading the outside dry bulb temperature Used with OA Temp Mode and Mechanical Cooling Assistance Optional Return Air Sensor Required for Mechanical Ass...

Page 3: ...ROLS INC Englishtown NJ THERMOSTAT SYSTEM TRANSFORMER HEAT RELAY W COOL RELAY Y FAN RELAY G R C G R Y W C RETURN AIR SENSOR OPTIONAL USED ONLY IF MECHANICAL COOLING ASSISTANCE IS REQUIRED MA ND URD 6 4 1 M M C NO NC M M C NO NC MA ESR POWER CLOSE SPRING OPEN MA ESR POWER OPEN SPRING CLOSE OUTSIDE AIR SENSOR WIRING DIAGRAM FRESH AIR ECONOMIZER Model HK2000 Control Panel DRY BULB CONTROL MODE SEPARA...

Page 4: ... Outside Air Mode Free Cooling If the HK2000 detects that the Enthalpy control has opened it s contacts The HK2000 will terminate economy operation and energize mechanical cooling to satisfy the cooling demand All dampers default back to the Return Air Mode unless a Fresh Air Cycle occurs at the same time NOTE Follow the instructions when installing and setting up the Enthalpy control It should be...

Page 5: ... FRESH AIR MODE ENTHALPY MODE COOLING CALL BYPASS RUN O A TEMP R A TEMP ENTH ALPY C Y R G M6 M4 M2 M1 RM CM M6 M4 M2 M1 M6 M4 M2 M1 SYSTEM THERMOSTAT HK2000 ECONOMIZER FRESH AIR SYSTEM EWC CONTROLS INC Englishtown NJ THERMOSTAT 1 2 3 ENTHALPY CONTROL MODEL EC H705 A B D C G R Y W C WIRING DIAGRAM FRESH AIR ECONOMIZER Model HK2000 Control Panel ENTHALPY CONTROL MODE 42 48 54 60 66 72 78 DRYBULB ECO...

Page 6: ... Mode ReturnAir Damper OPEN DEFAULT OutsideAir Damper CLOSED ExhaustAir Damper CLOSED OUTSIDE Air Mode Return Air Damper CLOSED OutsideAir Damper OPEN ExhaustAir Damper OPEN FRESHAirMode ReturnAir Damper CLOSED OutsideAir Damper OPEN ExhaustAir Damper OPEN MECHANICAL ASSISTANCEMode Return Air Damper CLOSED OutsideAir Damper OPEN ExhaustAir Damper OPEN Warning Your application may limit the dampers...

Page 7: ...s Cooling Call LED illuminates when the panel detects a cooling demand from the Thermostat NOTE It is possible to observe both the Economy LED and the Compressor LED illuminated at the same time EXAMPLE 1 A call for cooling has occurred but outdoor conditions are not suitable to satisfy the demand so the compressor is activated and the Compressor LED illuminates The Fresh Air Cycle Schedule activa...

Page 8: ...s OFF A setting of 12 is continuous fresh air Example A single hour is divided into Five 5 minute increments of fresh air The installer has chosen a setting of 6 cycles per hour which results in a total of 30 minutes of fresh air every hour The HK2000 will activate the dampers into the Fresh Air Mode for 10 minutes the 1st qtr Hour 5 minutes the 2nd qtr Hour 10 minutes the 3rd qtr Hour and 5 minut...

Page 9: ...he life of your standard return air filter 4 Use hooded intake and exhaust fittings to stop rain or snow from falling into your duct 5 DO NOT install a return air damper or completely close off a return air damper if your fresh air duct is under sized or completely closed off Example Return air main is 20 x25 and you install an 8 round fresh air duct damper You will NOT install a return air damper...

Page 10: ..._______________________ Dampers not responding and HK2000 LED s are on ______________________________ ISOLATING 24vac SHORTS ____________________________ F2 circuit breaker protects the HK2000 and reacts to a short in the thermostat field wiring ______________________________ F1 circuit breaker protects the HK2000 and reacts to a short in a damper motor or the damper motor field wiring SYMPTOMS __...

Page 11: ...on to terminal 1 and 24vac hot to terminals 2 and 4 Damper should Open Remove 24vac hot from terminal 4 Damper should Close BMD SMD ND URD Dampers Connect 24vac common to terminal 1 and 24vac hot to terminal 4 Damper should Open Remove 24vac hot from terminal 4 and apply to terminal 6 Damper should Close SR ESR Power Close Spring Open Dampers Connect 24vac common hot to the two motor M terminals D...

Page 12: ...UTSIDE AIR SENSOR Model HK2000 Fresh Air Economizer Control Panel NOTE This diagram reflects Dry Bulb Mode Diagram also applies to Enthalpy Mode SEPARATE T40 VA 24 VAC 40VA T FORMER 42 48 54 60 66 72 78 DRYBULB ECONOMY CHANGEOVER TEMP 0 2 4 6 8 10 12 FRESH AIR CYCLES HOUR Set to desired Outdoor Changeover Temperature Set to desired number of Fresh Air Cycles Y2 W2 2 STAGE GAS or ELECTRIC FURNACE W...

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