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EWC Controls Inc.   385 Highway 33    Englishtown, NJ 07726   800-446-3110   FAX 732-446-5362      E-Mail- info@ewccontrols.com

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Sequence of
Operation for
Economy

Dry Bulb 
Mode

The HK2000 monitors the outside 
air sensor to determine if the actual 
outdoor temperature is lower than 
the Dry Bulb Economy Changeover 
setting on the board.

 When the 

outdoor temperature is lower than the 
setting on the board, the “OA Temp 
Mode” LED on the panel will illuminate.
The HK2000 will attempt to satisfy 
cooling demands with outside air.
If the outdoor temperature is higher 
than the setting on the board, the 
HK2000 will activate mechanical 
cooling instead, to satisfy the cooling 
demands.
When the HK2000 detects a demand 
for cooling from the thermostat, and 
the Outside Air Mode LED is 
illuminated, it will activate the indoor 
fan, lock out the mechanical cooling, 
and   energize all dampers to the 
Outside Air Mode.   

(Free Cooling)

At the same time it also starts the 
economy termination. If the cooling 
demand does not satisfy by the end of 
15 minutes, The HK2000 will terminate 
the economy operation, and energize 
mechanical cooling to satisfy the 
cooling demands. All dampers default 
to the Return Air Mode, unless a Fresh 
Air Cycle or Mechanical Cooling 
Assistance occurs at the same time.

42

 48

 54

60

66

 72

78

DRYBULB ECONOMY

CHANGEOVER TEMP

Sequence of
Operation for
Economy

Enthalpy or
External
Device
Mode

If the Installer uses an Optional Enthalpy 
Control, 

The HK2000 will operate 

based upon the action of the Enthalpy 
Control.

 When the Enthalpy Control 

Closes

 it’s contacts, the “Enthalpy 

Mode”LED on the panel will illuminate. 
The HK2000 will attempt to satisfy 
cooling demands with outside air. 
If the Enthalpy control 

Opens

 it’s 

contacts, the HK2000 will activate 
mechanical cooling to satisfy the cooling 
demands.
When the HK2000 detects a demand for 
cooling from the thermostat, and the 
Enthalpy Mode LED is illuminated, it will 
activate the indoor fan, lock out 
mechanical cooling, and energize all 
dampers to the Outside Air Mode. 

 (Free 

Cooling)

If the HK2000 detects that the Enthalpy 
control has opened it’s contacts, The 
HK2000 will   terminate economy 
operation, and energize mechanical 
cooling to satisfy the cooling demand. All 
dampers default back to the Return Air 
Mode, unless a Fresh Air Cycle occurs at 
the same time.

NOTE:

   Follow the instructions when 

installing and setting up the Enthalpy 
control. It should be mounted on the 
outside air duct where it can sense the 
outdoor conditions, regardless of the 
position of the Outside Air damper.

NOTE:

 The Economy Termination Timer 

does not function when Enthalpy Mode 
has been set. Mechanical   cooling is 
locked out until the Enthalpy control or 
other device has opened it’s contacts.

NOTE: 

Other control devices can be 

connected to the Enthalpy input 
terminals such as: 
* Time Clock
* Manual Switch
* CO   monitor/control

General Note:

*When the economy mode cycle has 
been terminated by the Timer or by the 
attached Enthalpy Control, mechanical 
cooling will be used until the end of that 
cooling cycle. The HK2000 will not 
attempt another Economy Mode until 
conditions are correct and the next 
cooling demand occurs.

Mechanical 
Cooling 
Assistance

Return and
Outside Air
Sensor must
be connected
for this feature
to operate.

This feature will
not function if the
temperature is
below 40 or 
above 80 
degrees F.

This feature 
requires the use
of the Return 
Air Sensor.

Only during mechanical cooling 
operations. 

The HK2000 will monitor 

return air temperature, and compare it 
to outside air temperature. If the 
outside air temperature is seven (7) 
degrees lower than the return air 
temperature, it will energize the 
dampers to the Outside Air Mode 
keeping the compressor energized. 
The mechanical assistance will 
remain energized until the Delta T, 
between Outdoor and Return air has 
drop to 3 degrees F or less. The Mixing 
of these two air sources can reduce 
the load on the mechanical cooling 
system and satisfy the cooling 
demand   faster. That means real 
energy savings is achieved and 
extends the life of your compressor. 

DO NOT install or completely close 
off a return air damper when 
operating in this mode.

Dry Bulb Mode 
is locked out 
below 40 and 
above 80 
degrees F.

Summary of Contents for ULTRA-ZONE HK2000

Page 1: ...reaker is tripped it will get quite hot To reset the breaker remove the 24vac power Locate and repair the short Then restore the power See Page 9 Compatible HVAC Systems Compatible Thermostats Operating Power Thermal Circuit Breakers EWC Controls Inc 385 Highway 33 Englishtown NJ 07726 800 446 3110 FAX 732 446 5362 E Mail info ewccontrols com Model HK2000 Fresh Air Economy Control System TB 214 P ...

Page 2: ... Cycle Setting is changed 0 2 4 6 8 10 12 FRESH AIR CYCLES HOUR Adjustable Outside Air Sensor The HK2000 includes a reliable 10K Thermistor Sensor The sensor must be mounted outdoors and wired back to the panel It provides the processor a means of reading the outside dry bulb temperature Used with OA Temp Mode and Mechanical Cooling Assistance Optional Return Air Sensor Required for Mechanical Ass...

Page 3: ...ROLS INC Englishtown NJ THERMOSTAT SYSTEM TRANSFORMER HEAT RELAY W COOL RELAY Y FAN RELAY G R C G R Y W C RETURN AIR SENSOR OPTIONAL USED ONLY IF MECHANICAL COOLING ASSISTANCE IS REQUIRED MA ND URD 6 4 1 M M C NO NC M M C NO NC MA ESR POWER CLOSE SPRING OPEN MA ESR POWER OPEN SPRING CLOSE OUTSIDE AIR SENSOR WIRING DIAGRAM FRESH AIR ECONOMIZER Model HK2000 Control Panel DRY BULB CONTROL MODE SEPARA...

Page 4: ... Outside Air Mode Free Cooling If the HK2000 detects that the Enthalpy control has opened it s contacts The HK2000 will terminate economy operation and energize mechanical cooling to satisfy the cooling demand All dampers default back to the Return Air Mode unless a Fresh Air Cycle occurs at the same time NOTE Follow the instructions when installing and setting up the Enthalpy control It should be...

Page 5: ... FRESH AIR MODE ENTHALPY MODE COOLING CALL BYPASS RUN O A TEMP R A TEMP ENTH ALPY C Y R G M6 M4 M2 M1 RM CM M6 M4 M2 M1 M6 M4 M2 M1 SYSTEM THERMOSTAT HK2000 ECONOMIZER FRESH AIR SYSTEM EWC CONTROLS INC Englishtown NJ THERMOSTAT 1 2 3 ENTHALPY CONTROL MODEL EC H705 A B D C G R Y W C WIRING DIAGRAM FRESH AIR ECONOMIZER Model HK2000 Control Panel ENTHALPY CONTROL MODE 42 48 54 60 66 72 78 DRYBULB ECO...

Page 6: ... Mode ReturnAir Damper OPEN DEFAULT OutsideAir Damper CLOSED ExhaustAir Damper CLOSED OUTSIDE Air Mode Return Air Damper CLOSED OutsideAir Damper OPEN ExhaustAir Damper OPEN FRESHAirMode ReturnAir Damper CLOSED OutsideAir Damper OPEN ExhaustAir Damper OPEN MECHANICAL ASSISTANCEMode Return Air Damper CLOSED OutsideAir Damper OPEN ExhaustAir Damper OPEN Warning Your application may limit the dampers...

Page 7: ...s Cooling Call LED illuminates when the panel detects a cooling demand from the Thermostat NOTE It is possible to observe both the Economy LED and the Compressor LED illuminated at the same time EXAMPLE 1 A call for cooling has occurred but outdoor conditions are not suitable to satisfy the demand so the compressor is activated and the Compressor LED illuminates The Fresh Air Cycle Schedule activa...

Page 8: ...s OFF A setting of 12 is continuous fresh air Example A single hour is divided into Five 5 minute increments of fresh air The installer has chosen a setting of 6 cycles per hour which results in a total of 30 minutes of fresh air every hour The HK2000 will activate the dampers into the Fresh Air Mode for 10 minutes the 1st qtr Hour 5 minutes the 2nd qtr Hour 10 minutes the 3rd qtr Hour and 5 minut...

Page 9: ...he life of your standard return air filter 4 Use hooded intake and exhaust fittings to stop rain or snow from falling into your duct 5 DO NOT install a return air damper or completely close off a return air damper if your fresh air duct is under sized or completely closed off Example Return air main is 20 x25 and you install an 8 round fresh air duct damper You will NOT install a return air damper...

Page 10: ..._______________________ Dampers not responding and HK2000 LED s are on ______________________________ ISOLATING 24vac SHORTS ____________________________ F2 circuit breaker protects the HK2000 and reacts to a short in the thermostat field wiring ______________________________ F1 circuit breaker protects the HK2000 and reacts to a short in a damper motor or the damper motor field wiring SYMPTOMS __...

Page 11: ...on to terminal 1 and 24vac hot to terminals 2 and 4 Damper should Open Remove 24vac hot from terminal 4 Damper should Close BMD SMD ND URD Dampers Connect 24vac common to terminal 1 and 24vac hot to terminal 4 Damper should Open Remove 24vac hot from terminal 4 and apply to terminal 6 Damper should Close SR ESR Power Close Spring Open Dampers Connect 24vac common hot to the two motor M terminals D...

Page 12: ...UTSIDE AIR SENSOR Model HK2000 Fresh Air Economizer Control Panel NOTE This diagram reflects Dry Bulb Mode Diagram also applies to Enthalpy Mode SEPARATE T40 VA 24 VAC 40VA T FORMER 42 48 54 60 66 72 78 DRYBULB ECONOMY CHANGEOVER TEMP 0 2 4 6 8 10 12 FRESH AIR CYCLES HOUR Set to desired Outdoor Changeover Temperature Set to desired number of Fresh Air Cycles Y2 W2 2 STAGE GAS or ELECTRIC FURNACE W...

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