EWM L2.00 AC/DC Expert 3.0 TIG, Operating Instructions Manual

Page 1: ...Operating instructions EN Control L2 00 DC Expert 3 0 TIG L2 00 AC DC Expert 3 0 TIG 099 00L200 EW501 Observe additional system documents 13 05 2022 ...

Page 2: ... to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac cepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are observed during installation operation usag...

Page 3: ... 3 2 2 Homescreen 21 4 4 Quick menu TIG 22 4 5 Advanced settings 23 4 6 Operator assistance Q info 24 4 7 System main menu 24 4 7 1 System information 24 4 7 2 System settings 25 4 7 3 Adjustment 27 4 7 4 Xbutton 27 4 7 5 JOB manager 27 4 7 6 Service 28 4 7 7 Parameter overview 28 4 7 8 Setting the welding current absolute percentage 32 4 7 9 Lock function 32 5 Functional characteristics 33 5 1 TI...

Page 4: ...5 2 MMA welding 60 5 2 1 Welding task selection 60 5 2 2 Hotstart 60 5 2 3 Selection and adjustment 60 5 2 4 Arcforce 61 5 2 5 Antistick 61 5 2 5 1 Welding current polarity reversal polarity reversal 61 5 2 6 AC welding 62 5 2 7 Pulse welding 63 5 2 7 1 Average value pulse welding 63 5 3 Arc length restriction USP 63 5 4 JOB favourites 63 5 4 1 Saving current settings to Favourites 64 5 4 2 Loadin...

Page 5: ...13 05 2022 5 8 Appendix 79 8 1 Parameter overview setting ranges 79 8 1 1 TIG welding 79 8 1 1 1 Pulse parameters 80 8 1 1 2 AC parameters 80 8 1 2 MMA welding 80 8 1 2 1 Pulse parameters 81 8 1 2 2 AC parameters 81 8 1 3 Global parameters 81 8 2 Searching for a dealer 82 ...

Page 6: ...us and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warn ing symbol The risk i...

Page 7: ...itch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes green Output Signal light lights up in red Time representation e g wait 4 s ac tuate Signal light flashes red Interruption in the menu display other setting options possible Tool not required do not us...

Page 8: ...ical specialist may interconnect the sources as per standard IEC 60974 9 2010 Instal lation and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Before commencing arc welding a test must verify that the equipment cannot exceed the maximum permitted open circuit voltage Only qualified personnel may connect the machine When taking individual power ...

Page 9: ...t temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessive pressure when heated Move containers with inflammable or explosive liquids away from the working area Never heat explosive liquids dusts or gases by welding or cutting Fire hazard Due to the high ...

Page 10: ...cified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surround ing area the user must consider the following see also EN 60974 10 Appendix A Mains control signal and telecommunication lines Radios and televisions Computers and other control systems Safety equipment The health of nei...

Page 11: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public mains network High performance machines can influence the mains quality by taking current from the mains net work For some types of machines connection restrictions or requirements relating to the ma...

Page 12: ...on or connection points can heat up significantly dur ing operation water cooled version When opening the coolant circuit escaping cool ant may cause scalding Open the coolant circuit only when the power source or cooling unit is switched off Wear proper protective equipment protective gloves Seal open connections of the hose leads with suitable plugs The units are designed for operation in an upr...

Page 13: ...he equipment is not used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with its designated purpose and by trained or ex pert personnel Do not improperly modify or convert the equipment 3 1 Software version The machine control software version is shown on the screen during the start pro cess see 4 3 1 chapter 3 2 Use and opera...

Page 14: ...h this marking can be used for welding in an environment with increased elec trical hazard e g boilers For this purpose appropriate national or international regulations must be followed The power source must not be placed in the danger zone 3 3 4 Service documents spare parts and circuit diagrams WARNING No improper repairs and modifications To prevent injuries and damage to the machine only comp...

Page 15: ... combination with all other parts of these instructions Read and observe the operating instructions for all system compo nents especially the safety instructions The illustration shows a general example of a welding system Figure 3 1 Item Documentation A 1 Transport vehicle A 2 Power source A 3 Cooling unit A 4 Welding torch A 5 Remote control A 6 Control A Complete documentation ...

Page 16: ...avourite Press and hold the push button 12 s Deleting a Favourite 3 Machine display Machine display showing all machine functions menus and parameters with their val ues see 4 3 chapter 4 Click wheel Setting the welding power Navigate through menu and parameters Setting the parameter values depending on the preselection 5 Push button OL top left Set welding procedure in the main menu TIG welding M...

Page 17: ...lding release with user defined rights to protect against unauthorised use see 5 7 chapter 11 Home push button View changes between Home main screen see 4 3 2 chapter and Quick Menü quick access parameters see 4 4 chapter 12 Push button OR top right Advanced settings Selection and setting of advanced system and process parameters see 4 5 chapter Context depending menu parameter setting 13 Push but...

Page 18: ...n until ready for welding and the loading bar see 4 3 1 chapter will appear on the machine display initial screen After the start process the machine display will split into the main screen see 4 3 2 chapter and the sta tus bar see 4 3 2 1 chapter On the main screen either system menus and basic settings see 4 7 chapter or process dependent processes and their parameters are displayed Homescreen U...

Page 19: ...trol software version 4 Loading bar 5 Indication of the system language selected 6 Change system selection during start process see 4 3 1 1 chapter 4 3 1 1 Change system language The system language can be changed during the start process Press the context dependent push button UR during the start phase the loading bar is displayed Select the required language by turning the control button click w...

Page 20: ...JOB Can be selected with the push buttons OL OR UL und UR 3 AC parameters 4 Prog Currently selected program program number for program A 5 Pulse parameters 6 Home screen display area Process dependent display of process parameters Individual setting via the quick menu see 4 4 chapter Main menu see 4 7 chapter display 4 3 2 1 Status bar System and process statuses are displayed in the status bar St...

Page 21: ...L200 EW501 13 05 2022 21 4 3 2 2 Homescreen The homescreen is the display of the process dependent function sequence All parameters relevant to the welding process can be selected and set here TIG welding Figure 4 6 MMA welding Figure 4 7 ...

Page 22: ...uick menu defines which parameters are displayed in the welding process function sequence The display for each parameter except the main current can be switched on or off to do this The starting point is the homescreen Press push button Home Example parameters shown or hidden Figure 4 8 ...

Page 23: ...9 Tungsten balling Electrode diameter Amperage Setup JOB parameters activArc activArc intensity Synchronous welding AC Global parameters Mains synchronisation Phase shift Phase fine tuning HF start Automatic gas post flow function spotmatic Ignition by contact with the workpiece Short spot time Process activation JOB manager Organise welding tasks JOB see 4 7 5 chapter Q Info see 4 6 chapter ...

Page 24: ...nformation screens can be navigated You can exit the Q Info menu by pressing the pushbutton Back or Home Figure 4 10 4 7 System main menu 4 7 1 System information System information Errors see 7 2 chapter Warnings see 7 1 chapter Running time Operating time resettable Arc time resettable Operating time overall Arc time overall System components ID 4 Expert 3 0 Open source licenses Firmware license...

Page 25: ...s Welding current setting Hold value TIG Hold value MMA Time date Time zone Time Date 24 hour time format Date format Power source Ignition HF start HF intensity Re ignition Reconditioning pulse Ignition intensity Ignition pulse dynamics Energy saving function Standby time Log off user in standby mode Operating mode Program mode Synergic parameter setting Minimum current limit ...

Page 26: ...A Welding torch Torch mode Tap start Tap end Up down speed Only active in torch mode 1 3 and 6 Current jump Only active in torch mode 4 Get JOB number Only active in torch mode 4 6 Start JOB Only active in torch mode 4 6 Remote control Foot operated remote control Start ramp Responsiveness Minimum current limit AC Manual remote control Polarity switching MMA Cooling unit Torch cooling Follow up ti...

Page 27: ...tput to interface for automated welding Fast take over of control voltage Welding procedure DC TIG Gas monitoring Welding helmet adjustment 4 7 3 Adjustment Adjustment Cable resistance Measurement 4 7 4 Xbutton Xbutton User information Company ID Group User Activating the Xbutton rights Xbutton rights active Reset Xbutton configuration 4 7 5 JOB manager JOB manager JOB selection TIG Copy Target JO...

Page 28: ...t Factory settings Advanced service area 4 7 7 Parameter overview Display Setting selection Power source menu Switch ignition mode HF ignition Liftarc HF intensity Standard Maximum value for the high voltage ignition pulse Up Reduced Reduced value for the high voltage ignition pulse Up Re ignition after arc interruption see 5 1 6 3 chapter JOB dependent time ex works 5 s Function disabled or numer...

Page 29: ...th in mm m min metric system Unit of length in inches ipm imperial system Absolute value setting ignition secondary end and hot start cur rent see 4 7 8 chapter Welding current setting absolute Welding current setting as a percentage of the main current ex works Hold value TIG Hold value is displayed until activated by rotary transducer or welding start fac tory setting Hold value is only displaye...

Page 30: ...e from torch mode 11 welding stop by tapping remains active Function enabled ex works Function disabled Tap end see 5 1 11 2 chapter Function enabled Function disabled factory setting Up down speed see 5 1 11 3 chapter Increase value rapid current change Decrease value slow current change Current jump see 5 1 11 4 chapter Current jump setting in ampere Get JOB number Set maximum selectable JOBs fo...

Page 31: ...unction enabled Fuse protection warning Function disabled factory setting Function enabled Dynamic power adjustment see 5 9 chapter Special parameters menu Non latched operation version C see 5 1 7 6 chapter Function enabled Function disabled ex works Welding current actual value display see 4 3 chapter Actual value display Nominal value display Pulsed TIG welding thermal Function enabled ex works...

Page 32: ... with pilot static tube Arc detection for welding helmets TIG Modulated waviness for better arc detection Function disabled Medium intensity High intensity 1 for AC welding machines only 2 For machines with filler wire AW only 3 for components for automated welding RC only 4 7 8 Setting the welding current absolute percentage The parameters that can be set in the machine control function sequence ...

Page 33: ...ding Wire diameter x 11 5 l min MIG brazing Wire diameter x 11 5 l min MIG welding aluminium Wire diameter x 13 5 l min 100 argon TIG Gas nozzle diameter in mm corresponds to l min gas throughput Helium rich gas mixtures require a higher gas volume The table below can be used to correct the gas volume calculated where necessary Shielding gas Factor 75 Ar 25 He 1 14 50 Ar 50 He 1 35 25 Ar 75 He 1 7...

Page 34: ...e electrode di ameter a minimum current limit is set that in turn affects the start main and secondary currents Mini mum current limits prevent an unstable arc at impermissibly low currents The minimum current limit can be disabled if needed in the menu system special parameters When using a foot operated remote con trol the minimum current limits are disabled by default DC mm inch 4s AC Figure 5 ...

Page 35: ...ers for manual setting of the ignition energy are selected and enabled with left stop when setting the electrode diameter minimum value 4s Iign tign Figure 5 4 5 1 2 3 Recurring welding tasks JOB 1 100 The user has 100 additional memory locations at their disposal to save recurring or different welding tasks on a permanent basis To do so simply select the required memory location JOB 1 100 and set...

Page 36: ...as 16 programs which you can change during welding Changes made to the other welding parameters during the course of the program have the equiva lent effect on all programs The change to the welding parameters is saved immediately in the JOB Example Program number Welding current Operating mode Pulse function 1 80A Non latched Pulses on 2 70A latched Pulses off The operating mode cannot be changed...

Page 37: ...nd due to the high thermal effect of the positive half wave The size of the balled end de pends on the length balance setting see 5 1 4 3 chapter and the current amplitude amplitude bal ance see 5 1 4 5 chapter of the positive phase It should be noted that a balled end that is too large may lead to an unstable and diffuse arc resulting in a low penetration profile Therefore the relationship betwee...

Page 38: ...ly stable arc when welding currents are low The load on the tungsten electrode is minimised when the welding currents are high ensuring a longer service life The use of a foot operated remote control with this function reduces manual intervention by the user dur ing the welding process to a minimum Activation takes place in the functional sequence via the AC settings menu By turning to the left th...

Page 39: ... function The tungsten balling function achieves an optimal balled end enabling the best ignition and welding re sults for AC welding Optimal tungsten balling requires a sharpened electrode about 15 25 and the set electrode diameter on the machine control The set electrode diameter affects the current used for tungsten balling and thus the balled end size If required this current can be adjusted i...

Page 40: ... materials such as Al 99 5 or gases that are difficult to ionize Ar He mixtures may compromise the commutation and lead to lower arc stability and higher noise levels The power source has intelligent commutation optimization that is divided into automatic operation left stop and manual operation 1 100 Automatic mode factory setting The commutation optimisation is set to Auto as standard The power ...

Page 41: ...sated Optimum phase compensation immedi ately shows better welding results Two EWM power sources can be synchronised using the phase shift parameter in steps of 60 0 60 120 180 240 and 300 When synchronising with a third party product power source the parameter Phase fine tuning can be adjusted in steps of 1 30 to 0 to 30 in addition to the phase position 5 1 6 Arc ignition The type of ignition is...

Page 42: ...n the operat ing mode set to the ignition or main current set c Lift off the torch and swivel to the normal position Ending the welding process Release the torch trigger or press and release depending on the selected operating mode 5 1 6 3 Automatic cut out Once the fault periods have elapsed the automatic cut out stops the welding process when it has been triggered by one of two states During ign...

Page 43: ...in current minimum to maximum current AMP Secondary current Pulse time Pulse pause time Pulse current Latched operating mode Slope time from main current AMP to secondary current AMP TIG thermal pulsing Slope time from pulse current to pulse pause current Latched operating mode Slope time from secondary current AMP to main current AMP TIG thermal pulsing Slope time from pulse pause current to puls...

Page 44: ...he main current within the set up slope time AMP 2nd cycle Release torch trigger 1 The main current falls to the end crater current minimum current in the set down slope time When the 1st torch trigger is pressed during the down slope time the welding current returns to the set main current The main current reaches the end crater current the arc is extinguished the set gas post flow time elapses W...

Page 45: ...ch trigger 2 is released the welding current increases again to the main current AMP in the set slope time The parameters and can be set in the quick menu see 4 4 chapter 3rd cycle Press torch trigger 1 The main current decreases to the end crater current within the set down slope time Once the main current phase has been reached you can shorten the welding sequence by tapping torch trigger 1 thir...

Page 46: ... even in visible areas Figure 5 19 The up slope and down slope times should be set to 0 to achieve an effective result Figure 5 20 As an example the process is shown with HF ignition Arc ignition with lift arc is also possible how ever see 5 1 6 chapter Sequence Press torch trigger and hold down The gas pre flow time elapses HF start pulses jump from the electrode to the workpiece The arc ignites ...

Page 47: ...as to be reactivated for every arc ignition by pressing the torch trigger Process activation is automatically terminated after 30 s of inactivity Permanent process activation The welding process is activated by pressing the torch trigger once The following arc ignitions are ini tiated by shortly touching the tungsten electrode against the workpiece Process activation is termi nated either by press...

Page 48: ...ding torch over the torch gas nozzle until there is a gap of approx 2 3 mm between the electrode tip and the workpiece Shielding gas flows during the set gas pre flow time The arc ig nites and the previously set start current flows The main current phase ends when the set spot time elapses For long time spot welding only parameter The welding current decreases to the end crater current within the ...

Page 49: ...t ramps up to the main current AMP in the selected up slope time Pressing torch trigger 1 starts the slope from main current AMP to secondary current AMP Releasing the torch trigger starts the slope from the secondary current AMP and back to the main current AMP This process can be repeated as frequently as required The welding process is stopped by interrupting the arc in the secondary current re...

Page 50: ... and vice versa This helps prevents the tungsten electrode sticking in the molten pool and the tungsten inclusions are reduced Selection Figure 5 23 Setting The activArc intensity can be adjusted individually to the welding task material thickness 5 1 9 TIG antistick The function prevents uncontrolled re ignition following the sticking of the tungsten electrode in the weld pool by switching off th...

Page 51: ...ing according to welding procedure specifi cations For average value pulsing switching takes place periodically between two currents whereby an average current value AMP a pulse current Ipuls pulse balance and pulse frequency must be specified The set average current value in ampere is decisive the pulse current Ipuls is specified with the parameter as a percentage of the average current AMP The p...

Page 52: ...e quick menu see 4 4 chapter Figure 5 26 5 1 10 3 Automated pulses The automated pulsing pulse variant is only activated for DC welding in combination with the spotArc op erating mode The current dependent pulse frequency and balance create vibrations in the weld pool that have a positive effect on the gap bridging The required pulse parameters are automatically defined by the machine control If r...

Page 53: ...are available to the user The tables for the corresponding torch types describe the functional options Explanation of symbols for welding torch Symbol Description Press torch trigger Tap torch trigger Tap torch trigger and then press BRT 1 2 Torch trigger 1 or 2 UP Torch trigger UP increase the value DOWN Torch trigger DOWN decrease the value Only the modes listed are suitable for the correspondin...

Page 54: ...d BRT 2 Decrease welding current up down speed BRT 2 Secondary current in latched operation BRT 1 Welding torch with one torch trigger and up down push buttons Figure 5 31 Function Operation Mode Welding current On Off BRT 1 1 Secondary current in latched operation Increase welding current up down speed UP Decrease welding current up down speed DOWN Welding current On Off BRT 1 4 Secondary current...

Page 55: ...ng current in steps current jump UP Decrease welding current in steps current jump DOWN Gas test BRT 2 3 s TIG function torch Retox XQ Figure 5 33 Function Operation Mode Welding current On Off BRT 1 1 Secondary current in latched operation Secondary current BRT 2 Increase welding current up down speed UP Decrease welding current up down speed DOWN Welding current On Off BRT 1 4 Secondary current ...

Page 56: ...number DOWN Gas test BRT 2 3 s 5 1 11 2 Tapping function tap torch trigger Tapping function Swiftly tap the torch trigger to change the function The set torch mode determines the operating mode The tapping function can be selected separately for each torch mode for the start of welding with parame ter and for the end of welding with parameter If parameter is activated there is no need to tap the s...

Page 57: ...and too far Example The user sets the main current at the welding machine to 200 A The user presses the remote control pe dal very quickly down by approx 50 of the pedal travel Start ramp is switched on The welding current increases in a linear slow ramp to approx 100 A Start ramp is switched off The welding current immediately jumps to approx 100 A Selection System settings Remote control Start r...

Page 58: ...roperties the electric cable resistance should be aligned again whenever an accessory component such as the welding torch or the intermediate hose package AW has been changed The resistance value of the cables can be set directly or can be aligned by the power source In the delivery state the cable resistance is set to the optimum values To optimise the welding properties for other cable lengths a...

Page 59: ...ds A short circuit current will flow briefly which is used to determine and display the cable re sistance The value can be between 0 mΩ and 60 mΩ The new value is immediately saved without requiring further confirmation If no value is shown on the display then the measurement failed The measurement must be repeated Figure 5 38 Switch off the welding machine Lock the tungsten electrode in the colle...

Page 60: ... example of use In general the selection process always has the same sequence MMA MMA CEL Figure 5 39 5 2 2 Hotstart The function hot start ensures a secure igniting of the arc and a sufficient heating to the still cold parent metal at the beginning of the welding process The ignition takes place here with increased current hot start current over a certain time hot start time A Hot start current B...

Page 61: ...uld the electrode stick despite the Arcforce feature the machine au tomatically switches to the minimum current within approx one second This prevents the electrode from annealing Check the welding current setting and correct for the welding task in hand Figure 5 43 5 2 5 1 Welding current polarity reversal polarity reversal This function can be used to reverse the welding current polarity electro...

Page 62: ...ion or setting of the alternating current frequency depending on the set main current The lower the welding current the higher the frequency and vice versa This achieves a concentrated directionally stable arc when welding currents are low The load on the tungsten electrode is minimised when the welding currents are high ensuring a longer service life The use of a foot operated remote control with...

Page 63: ...0 A Ipuls Pulse current x AMP e g 140 x 100 A 140 A IPP Pulse pause current Tpuls Duration of one pulse cycle 1 e g 1 1 Hz 1 s Balance 5 3 Arc length restriction USP The welding process is stopped when the arc voltage detected is excessive an unusually high gap between electrode and workpiece 5 4 JOB favourites Favourites are additional locations for storing and loading frequently used welding tas...

Page 64: ...favourites saved 5 4 1 Saving current settings to Favourites 2s Figure 5 49 Press and hold the favourite memory push button for 2 s the status display for Favourites lights up green 5 4 2 Loading saved Favourites Figure 5 50 Press the favourite memory push button the status display for Favourites lights up green 5 4 3 Deleting saved Favourites 5s 2s 5s Figure 5 51 Press and hold the favourite memo...

Page 65: ...sk JOB to the factory setting This function resets the JOB data of a welding task JOB to be selected to the factory settings Selection JOB manager Reset 5 6 Power saving mode Standby The power saving mode can be enabled by either pressing and holding the System push button or by setting an adjustable time parameter in the energy saving function sub menu By pressing and holding the System push butt...

Page 66: ...on the welder can only carry out the welding task with his per sonalised access rights The Xbutton tool required here is used to manage the recognition memories Xbutton as well as the users and enables the management of the welders and their welder qualifica tions Figure 5 53 5 7 1 User information User information such as company ID user name group etc are shown 5 7 2 Activating the Xbutton right...

Page 67: ...requent tripping of the mains fuse The maximum input power of the machine is limited with an exemplary value for the existing mains fuse infinitely variable The function automatically adjusts the welding power to an uncritical level for the corresponding mains fuse You can predefine this value in the System menu using parameter When using a 25 A mains fuse a suitable mains plug has to be installed...

Page 68: ...fety precautions Follow the maintenance instructions If any of the test requirements below are not met the unit must not be put back into opera tion until it has been repaired and tested again Repair and maintenance work may only be performed by qualified authorised personnel otherwise the right to claim under warranty is void In all service matters always consult the dealer who supplied the machi...

Page 69: ...ystem separate from unsorted municipal waste The public waste management utilities communities have created collection points at which used equipment from private households can be disposed of free of charge The deletion of personal data is the responsibility of the end user Lamps batteries or accumulators must be removed and disposed of separately before disposing of the device The type of batter...

Page 70: ... coolant level and top up if necessary 4 Shielding gas Check shielding gas supply 5 Coolant flow Check min flow rate 2 6 Wire reserve Only a small amount of wire is left on the spool 7 CAN bus failure Wire feeder not connected automatic circuit breaker of wire feed motor reset the tripped automatic circuit breaker by actu ating 8 Welding circuit The inductance of the welding circuit is too high fo...

Page 71: ...rrent detected on wire feed motor 34 JOB unknown JOB selection was not carried out because the JOB number is unknown 35 Excess current on the wire feed motor slave Excess current detected on wire feed motor slave push push system or intermediate drive 36 Slave tacho error Fault of wire feeder permanent overload of the wire drive push push system or intermediate drive 37 FAST bus failure Wire feede...

Page 72: ...s eliminated B The error message can be reset by pressing a push button All other error messages can only be reset by switching the machine off and on again Error 3 Tacho error Category A B Fault in the wire feeder Check the electrical connections connectors lines Permanent overload of the wire drive Do not lay the liner in tight radii Check the liner for ease of movement Error 4 Excess temperatur...

Page 73: ...ling Connect the coolant feed and return with a hose bridge Error 8 Shielding gas error Category A B No shielding gas Check the shielding gas supply The pre pressure is too low Remove kinks in the hose package nominal value 4 6 bar pre pressure Error 9 Overvoltage on secondary Overvoltage at the output Inverter error Request service Error 10 Earth fault PE error Connection between welding wire and...

Page 74: ... replace Air inlet or outlet is blocked Check the air inlet and outlet Short circuit on welding torch Check the welding torch Request service Error 17 Cold wire error Category B Fault in the wire feeder Check the electrical connections connectors lines Permanent overload of the wire drive Do not lay the liner in tight radii Check the liner for smooth movement Error 18 Plasma gas error Category B N...

Page 75: ... the switched on machine to cool Fan is blocked dirty or defective Check clean or replace the fan Air inlet or outlet is blocked Check the air inlet and outlet Error 23 Excess temperature of the HF choke Category A External XF ignition unit is overheating Allow the switched on machine to cool Error 24 Pilot arc ignition error Category B The pilot arc cannot ignite Check the welding torch equipment...

Page 76: ... Request service Error 37 Electronics error The power source is overheating Allow the switched on machine to cool Fan is blocked dirty or defective Check fan and clean or replace Air inlet or outlet is blocked Check the air inlet and outlet Error 38 Error IIST Short circuit in the welding circuit before welding Eliminate the short circuit in the welding circuit Request service Error 39 Electronics...

Page 77: ...een activated internally configurable Deactivate the emergency stop circuit Error 52 No wire feeder After switching on the automated system no wire feeder DV was detected Check or connect the control cables of the wire feeders Correct the identification number of the automated wire feeder for 1DV make sure it is num ber 1 for 2DV a wire feeder with number 1 and a wire feeder with number 2 Error 53...

Page 78: ...he system Request service Error 61 Welding monitoring The actual value of a welding parameter is outside the specified tolerance range Maintain the tolerance ranges Adjust the welding parameters Error 62 System component The system component was not found Request service Error 63 Mains voltage error Operating and mains voltage are incompatible Check or adjust the operating and mains voltage 1 See ...

Page 79: ...rt time 0 01 s 0 01 20 0 Slope time time from to 0 00 s 0 00 20 0 Main current power source dependent A Slope time time from to 0 00 s 0 00 20 0 Slope time time from to 0 00 s 0 00 20 0 Secondary current per cent of 50 1 200 Secondary current absolute power source dependent A Slope time time from to 0 00 s 0 00 20 0 End current per cent of 20 1 200 End current absolute power source dependent A End...

Page 80: ...age value pulsing DC 2 00 Hz 0 10 20000 Pulse frequency average value pulsing AC 2 00 Hz 0 10 5 00 8 1 1 2 AC parameters Name Display Setting range Code Standard Unit min max Balance 65 40 90 Frequency 50 Hz 30 300 AC commutation optimisation auto 1 100 Amplitude balance 100 70 160 8 1 2 MMA welding Name Display Setting range Code Standard Unit min max Hot start current per cent of 120 1 200 Hot s...

Page 81: ...300 Balance 60 40 90 8 1 3 Global parameters Name Display Setting range Code Standard Unit min max Standby 20 m 5 60 Re ignite after arc interruption Job s 0 1 5 Torch mode 1 1 6 Up down speed 10 1 100 Current jump 1 A 1 20 Retrieval of JOB number 100 1 100 Start JOB 1 1 100 Minimum current for foot operated remote control AC 10 A 3 50 Torch cooling follow up time 7 1 60 Torch cooling temperature ...

Page 82: ...Appendix Searching for a dealer 82 099 00L200 EW501 13 05 2022 8 2 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide ...