Contents
Notes on the use of these operating instructions
099-005221-EW501
05.09.2016
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
Safety instructions ................................................................................................................................. 6
2.1
Notes on the use of these operating instructions .......................................................................... 6
2.2
Explanation of icons ....................................................................................................................... 7
2.3
Safety instructions .......................................................................................................................... 8
2.4
Transport and installation ............................................................................................................ 12
3
Intended use ......................................................................................................................................... 13
3.1
Use and operation solely with the following machines ................................................................ 13
3.2
Documents which also apply ....................................................................................................... 14
3.2.1
Warranty ....................................................................................................................... 14
3.2.2
Declaration of Conformity ............................................................................................. 14
3.2.3
Welding in environments with increased electrical hazards ......................................... 14
3.2.4
Service documents (spare parts and circuit diagrams) ................................................ 14
3.2.5
Calibration/Validation ................................................................................................... 14
4
Machine description
– quick overview .............................................................................................. 15
4.1
Front view .................................................................................................................................... 15
4.2
Rear view ..................................................................................................................................... 17
4.3
Machine control
– Operating elements ........................................................................................ 19
5
Design and function ............................................................................................................................. 21
5.1
Transport and installation ............................................................................................................ 21
5.1.1
Ambient conditions ....................................................................................................... 21
5.1.1.1
In operation ................................................................................................... 21
5.1.1.2
Transport and storage ................................................................................... 21
5.1.2
Machine cooling ............................................................................................................ 22
5.1.3
Workpiece lead, general ............................................................................................... 22
5.1.4
Protective flap, welding machine control ...................................................................... 22
5.1.5
Intermediate hose package strain relief ....................................................................... 23
5.1.6
Intermediate hose package connection ....................................................................... 24
5.1.7
Welding torch holder .................................................................................................... 25
5.1.8
Notes on the installation of welding current leads ........................................................ 26
5.1.8.1
Stray welding currents................................................................................... 27
5.1.9
Mains connection .......................................................................................................... 28
5.1.9.1
Mains configuration ....................................................................................... 28
5.1.10
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 29
5.1.10.1
Pressure regulator connection ...................................................................... 29
5.1.10.2
Gas test
– setting the shielding gas volume ................................................. 30
5.1.10.3
Rinse hose package function ........................................................................ 30
5.2
Welding data display .................................................................................................................... 31
5.3
MIG/MAG welding ........................................................................................................................ 32
5.3.1
Connection for workpiece lead ..................................................................................... 32
5.3.2
Welding task selection .................................................................................................. 33
5.3.2.1
Accessory components for operating point setting ....................................... 33
5.3.3
Further welding parameters ......................................................................................... 34
5.3.4
MIG/MAG functional sequences / operating modes ..................................................... 35
5.3.4.1
Explanation of signs and functions ............................................................... 35
5.4
MMA welding ............................................................................................................................... 38
5.4.1
Connecting the electrode holder and workpiece lead .................................................. 38
5.4.2
Welding task selection .................................................................................................. 39
5.4.3
Arcforce ........................................................................................................................ 39
5.4.4
Hotstart ......................................................................................................................... 39
5.4.5
Antistick ........................................................................................................................ 39
5.4.6
Air arc gouging ............................................................................................................. 40
5.4.6.1
Connection .................................................................................................... 40
5.4.7
Welding task selection .................................................................................................. 41
5.5
Special parameters (advanced settings) ..................................................................................... 41
5.5.1
Selecting, changing and saving parameters ................................................................ 41
