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General instructions 

 

 

 WARNING 

 

Read the operating instructions! 
The operating instructions provide an introduction to the safe use of the products. 

•  Read and observe the operating instructions for all system components, especially the 

safety instructions and warning notices! 

•  Observe the accident prevention regulations and any regional regulations! 
•  The operating instructions must be kept at the location where the machine is operated. 
•  Safety and warning labels on the machine indicate any possible risks.  

Keep these labels clean and legible at all times. 

•  The machine has been constructed to state-of-the-art standards in line with any applicable 

regulations and industrial standards. Only trained personnel may operate, service and 
repair the machine. 

•  Technical changes due to further development in machine technology may lead to a 

differing welding behaviour. 

 
 

 

In the event of queries on installation, commissioning, operation or special conditions at the 
installation site, or on usage, please contact your sales partner or our customer service 
department on +49 2680 181-0. 
A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. 

 

Liability relating to the operation of this equipment is restricted solely to the function of the 
equipment. No other form of liability, regardless of type, shall be accepted. This exclusion of 
liability shall be deemed accepted by the user on commissioning the equipment. 
The manufacturer is unable to monitor whether or not these instructions or the conditions and 
methods are observed during installation, operation, usage and maintenance of the equipment. 

An incorrectly performed installation can result in material damage and injure persons as a 
result. For this reason, we do not accept any responsibility or liability for losses, damages or 
costs arising from incorrect installation, improper operation or incorrect usage and maintenance 
or any actions connected to this in any way. 

 

 

 

 

 

© EWM AG 

Dr. Günter-Henle-Strasse 8 

56271 Mündersbach Germany 

Tel.: +49 2680 181-0, Fax: -244 

Email: info@ewm-group.com 

www.ewm-group.com 

 

The copyright to this document remains the property of the manufacturer. 

Copying, including extracts, only permitted with written approval. 

The content of this document has been prepared and reviewed with all reasonable care. The information 
provided is subject to change; errors excepted. 

Summary of Contents for Trolly 35-6

Page 1: ...Operating instructions EN Transport systems Trolly Y Trolly 35 6 099 008822 EW501 Observe additional system documents 05 06 2018...

Page 2: ...uthorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other fo...

Page 3: ...10 5 1 1 Craning principle 10 5 1 2 Securing the equipment 11 5 1 2 1 Welding machine 11 5 1 2 2 Wire feed unit 17 5 1 3 Intermediate hose package strain relief 19 5 1 4 Hose package holder 20 5 1 4...

Page 4: ...serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working o...

Page 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 6: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 7: ...animals and material objects if the equipment is not used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with its designated pur...

Page 8: ...ure 4 1 Item Symbol Description 0 1 Carrying handle 2 Clamping belt 3 Machine support Holder of the wire feeder 4 Buffer 5 Machine carrier plate To support the welding machine 6 Transport wheel 7 Mach...

Page 9: ...Machine description quick overview Rear view 099 008822 EW501 05 06 2018 9 4 2 Rear view Figure 4 2 Item Symbol Description 0 1 Bracket for lifting by crane 2 Carrying handle 3 Foot bar...

Page 10: ...d lifting hooks of the appropriate size Do not lift any other loads at the same time Avoid jerky movements when raising or lowering CAUTION Improperly secured equipment Equipment equipment combination...

Page 11: ...W501 05 06 2018 11 5 1 2 Securing the equipment 5 1 2 1 Welding machine Figure 5 2 Item Symbol Description 0 1 Machine support Holder of the wire feeder 2 Hexagon nut 3 Plain washer 4 Allen screw Remo...

Page 12: ...ion Transport and installation 12 099 008822 EW501 05 06 2018 Figure 5 3 Item Symbol Description 0 1 Machine support Holder of the wire feeder 2 Retaining bolt Remove fastening screws with wire feeder...

Page 13: ...22 EW501 05 06 2018 13 Figure 5 4 Item Symbol Description 0 1 Machine carrier plate To support the welding machine 2 Machine mounting attachment 3 Retaining bolt Disassemble machine mounting attachmen...

Page 14: ...ol Description 0 1 Machine feet 2 Machine carrier plate To support the welding machine Place the machine with its feet in the recesses provided Figure 5 6 Item Symbol Description 0 1 Machine support H...

Page 15: ...port and installation 099 008822 EW501 05 06 2018 15 Figure 5 7 Item Symbol Description 0 1 Transport bar 2 Allen screw 3 Plain washer 4 Hexagon nut Mount transport bar with fastening material and wir...

Page 16: ...008822 EW501 05 06 2018 Figure 5 8 Item Symbol Description 0 1 Machine carrier plate To support the welding machine 2 Machine mounting attachment 3 Retaining bolt Mount the machine mounting attachment...

Page 17: ...ort and installation 099 008822 EW501 05 06 2018 17 5 1 2 2 Wire feed unit Figure 5 9 Item Symbol Description 0 1 Wire feed unit 2 Machine support Holder of the wire feeder Place the wire feeder onto...

Page 18: ...Design and function Transport and installation 18 099 008822 EW501 05 06 2018 Figure 5 10 Item Symbol Description 0 1 Clamping belt 2 Wire feed unit Securely fix the machine using the strap...

Page 19: ...onnection plugs on the machine or the intermediate tube package may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the strain from cables plugs and sockets Fi...

Page 20: ...1 05 06 2018 5 1 4 Hose package holder The images show an example of the winding of the hose packages 5 1 4 1 Winding the welding torch hose package Figure 5 12 Item Symbol Description 0 1 Bracket for...

Page 21: ...the transport system CAUTION Improperly secured equipment Equipment equipment combinations and accessories incorrectly fastened onto transport systems can tip over during transport and cause injuries...

Page 22: ...rt system 22 099 008822 EW501 05 06 2018 Figure 5 14 Item Symbol Description 0 1 Carrying handle 2 Axle Hold the trolley by the transport handle Secure the trolley at the axle with your foot Tilt the...

Page 23: ...ght to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your...

Page 24: ...ly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear...

Page 25: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 26: ...99 008822 EW501 05 06 2018 7 Technical data 7 1 Trolly Y Trolly 35 6 Dimensions L x W x H 820 x 640 x 1385 mm 32 3 x 25 2 x 54 5 inch Weight without accessories 21 kg 46 3 lb Standards used See declar...

Page 27: ...ix A Searching for a dealer 099 008822 EW501 05 06 2018 27 8 Appendix A 8 1 Searching for a dealer Sales service parteners www ewm group com en specialist dealers More than 400 EWM sales partners worl...

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