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Maintenance, care and disposal 

General 

 

099-008822-EW501 

05.06.2018

 

23

 

 

Maintenance, care and disposal 

6.1 

General 

 

 

 DANGER 

 

Risk of injury due to electrical voltage after switching off! 
Working on an open machine can lead to fatal injuries! 
Capacitors are loaded with electrical voltage during operation. Voltage remains present 
for up to four minutes after the mains plug is removed. 

1.  Switch off machine. 
2.  Remove the mains plug. 
3.  Wait for at last 4 minutes until the capacitors have discharged! 

 

 

 WARNING 

 

Incorrect maintenance, testing and repair! 
Maintenance, testing and repair of the machine may only be carried out by skilled and 
qualified personnel. A qualified person is one who, because of his or her training, 
knowledge and experience, is able to recognise the dangers that can occur while testing 
welding power sources as well as possible subsequent damage, and who is able to 
implement the required safety procedures. 

 

Observe the maintenance instructions

 > see 6.2 chapter

•  In the event that the provisions of one of the below-stated tests are not met, the machine 

must not be operated again until it has been repaired and a new test has been carried out! 

 

Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the 
right to claim under warranty is void. In all service matters, always consult the dealer who supplied the 
machine. Return deliveries of defective equipment subject to warranty may only be made through your 
dealer. When replacing parts, use only original spare parts. When ordering spare parts, please quote the 
machine type, serial number and item number of the machine, as well as the type designation and item 
number of the spare part. 

Under the specified ambient conditions and normal working conditions this machine is essentially 
maintenance-free and requires just a minimum of care. 

Contamination of the machine may impair service life and duty cycle. The cleaning intervals depend on 
the ambient conditions and the resulting contamination of the machine. The minimum interval is every six 
months. 

 

6.1.1 

Cleaning 

•  Clean the outer surfaces with a moist cloth (no aggressive cleaning agents). 
•  Purge the machine venting channel and cooling fins (if present) with oil- and water-free compressed 

air. Compressed air may overspeed and destroy the machine fans. Never direct the compressed air 
directly at the machine fans. Mechanically block the fans, if required. 

•  Check the coolant for contaminants and replace, if necessary. 

 

6.1.2 

Dirt filter 

The duty cycle of the welding machine decreases as an effect of the reduced cooling air volume. The dirt 
filter must be remove at regular intervals and cleaned by blowing out with compressed air (depending on 
the level of soiling). 

 

Summary of Contents for Trolly 35-6

Page 1: ...Operating instructions EN Transport systems Trolly Y Trolly 35 6 099 008822 EW501 Observe additional system documents 05 06 2018...

Page 2: ...uthorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other fo...

Page 3: ...10 5 1 1 Craning principle 10 5 1 2 Securing the equipment 11 5 1 2 1 Welding machine 11 5 1 2 2 Wire feed unit 17 5 1 3 Intermediate hose package strain relief 19 5 1 4 Hose package holder 20 5 1 4...

Page 4: ...serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working o...

Page 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 6: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 7: ...animals and material objects if the equipment is not used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with its designated pur...

Page 8: ...ure 4 1 Item Symbol Description 0 1 Carrying handle 2 Clamping belt 3 Machine support Holder of the wire feeder 4 Buffer 5 Machine carrier plate To support the welding machine 6 Transport wheel 7 Mach...

Page 9: ...Machine description quick overview Rear view 099 008822 EW501 05 06 2018 9 4 2 Rear view Figure 4 2 Item Symbol Description 0 1 Bracket for lifting by crane 2 Carrying handle 3 Foot bar...

Page 10: ...d lifting hooks of the appropriate size Do not lift any other loads at the same time Avoid jerky movements when raising or lowering CAUTION Improperly secured equipment Equipment equipment combination...

Page 11: ...W501 05 06 2018 11 5 1 2 Securing the equipment 5 1 2 1 Welding machine Figure 5 2 Item Symbol Description 0 1 Machine support Holder of the wire feeder 2 Hexagon nut 3 Plain washer 4 Allen screw Remo...

Page 12: ...ion Transport and installation 12 099 008822 EW501 05 06 2018 Figure 5 3 Item Symbol Description 0 1 Machine support Holder of the wire feeder 2 Retaining bolt Remove fastening screws with wire feeder...

Page 13: ...22 EW501 05 06 2018 13 Figure 5 4 Item Symbol Description 0 1 Machine carrier plate To support the welding machine 2 Machine mounting attachment 3 Retaining bolt Disassemble machine mounting attachmen...

Page 14: ...ol Description 0 1 Machine feet 2 Machine carrier plate To support the welding machine Place the machine with its feet in the recesses provided Figure 5 6 Item Symbol Description 0 1 Machine support H...

Page 15: ...port and installation 099 008822 EW501 05 06 2018 15 Figure 5 7 Item Symbol Description 0 1 Transport bar 2 Allen screw 3 Plain washer 4 Hexagon nut Mount transport bar with fastening material and wir...

Page 16: ...008822 EW501 05 06 2018 Figure 5 8 Item Symbol Description 0 1 Machine carrier plate To support the welding machine 2 Machine mounting attachment 3 Retaining bolt Mount the machine mounting attachment...

Page 17: ...ort and installation 099 008822 EW501 05 06 2018 17 5 1 2 2 Wire feed unit Figure 5 9 Item Symbol Description 0 1 Wire feed unit 2 Machine support Holder of the wire feeder Place the wire feeder onto...

Page 18: ...Design and function Transport and installation 18 099 008822 EW501 05 06 2018 Figure 5 10 Item Symbol Description 0 1 Clamping belt 2 Wire feed unit Securely fix the machine using the strap...

Page 19: ...onnection plugs on the machine or the intermediate tube package may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the strain from cables plugs and sockets Fi...

Page 20: ...1 05 06 2018 5 1 4 Hose package holder The images show an example of the winding of the hose packages 5 1 4 1 Winding the welding torch hose package Figure 5 12 Item Symbol Description 0 1 Bracket for...

Page 21: ...the transport system CAUTION Improperly secured equipment Equipment equipment combinations and accessories incorrectly fastened onto transport systems can tip over during transport and cause injuries...

Page 22: ...rt system 22 099 008822 EW501 05 06 2018 Figure 5 14 Item Symbol Description 0 1 Carrying handle 2 Axle Hold the trolley by the transport handle Secure the trolley at the axle with your foot Tilt the...

Page 23: ...ght to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your...

Page 24: ...ly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear...

Page 25: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 26: ...99 008822 EW501 05 06 2018 7 Technical data 7 1 Trolly Y Trolly 35 6 Dimensions L x W x H 820 x 640 x 1385 mm 32 3 x 25 2 x 54 5 inch Weight without accessories 21 kg 46 3 lb Standards used See declar...

Page 27: ...ix A Searching for a dealer 099 008822 EW501 05 06 2018 27 8 Appendix A 8 1 Searching for a dealer Sales service parteners www ewm group com en specialist dealers More than 400 EWM sales partners worl...

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