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For your safety 

Part of the complete documentation 

 

 

099-008822-EW501 

05.06.2018

 

 

2.3 

Part of the complete documentation 

 

 

These operating instructions are part of the complete documentation and valid only in 
combination with all other parts of these instructions! Read and observe the operating 
instructions for all system components, especially the safety instructions! 

 

The illustration shows a general example of a welding system. 

 

Figure 2-1 

 

Item  Documentation

 

A.1 

Wire feeder 

A.2 

Conversion instructions 

A.3 

Power source 

A.4 

Cooling unit, voltage converter, tool box etc. 

A.5 

Trolley 

A.6 

Welding torch 

A.7 

Remote control 

A.8 

Control 

Complete documentation 

 

 

Summary of Contents for Trolly 35-6

Page 1: ...Operating instructions EN Transport systems Trolly Y Trolly 35 6 099 008822 EW501 Observe additional system documents 05 06 2018...

Page 2: ...uthorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other fo...

Page 3: ...10 5 1 1 Craning principle 10 5 1 2 Securing the equipment 11 5 1 2 1 Welding machine 11 5 1 2 2 Wire feed unit 17 5 1 3 Intermediate hose package strain relief 19 5 1 4 Hose package holder 20 5 1 4...

Page 4: ...serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working o...

Page 5: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Page 6: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 7: ...animals and material objects if the equipment is not used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with its designated pur...

Page 8: ...ure 4 1 Item Symbol Description 0 1 Carrying handle 2 Clamping belt 3 Machine support Holder of the wire feeder 4 Buffer 5 Machine carrier plate To support the welding machine 6 Transport wheel 7 Mach...

Page 9: ...Machine description quick overview Rear view 099 008822 EW501 05 06 2018 9 4 2 Rear view Figure 4 2 Item Symbol Description 0 1 Bracket for lifting by crane 2 Carrying handle 3 Foot bar...

Page 10: ...d lifting hooks of the appropriate size Do not lift any other loads at the same time Avoid jerky movements when raising or lowering CAUTION Improperly secured equipment Equipment equipment combination...

Page 11: ...W501 05 06 2018 11 5 1 2 Securing the equipment 5 1 2 1 Welding machine Figure 5 2 Item Symbol Description 0 1 Machine support Holder of the wire feeder 2 Hexagon nut 3 Plain washer 4 Allen screw Remo...

Page 12: ...ion Transport and installation 12 099 008822 EW501 05 06 2018 Figure 5 3 Item Symbol Description 0 1 Machine support Holder of the wire feeder 2 Retaining bolt Remove fastening screws with wire feeder...

Page 13: ...22 EW501 05 06 2018 13 Figure 5 4 Item Symbol Description 0 1 Machine carrier plate To support the welding machine 2 Machine mounting attachment 3 Retaining bolt Disassemble machine mounting attachmen...

Page 14: ...ol Description 0 1 Machine feet 2 Machine carrier plate To support the welding machine Place the machine with its feet in the recesses provided Figure 5 6 Item Symbol Description 0 1 Machine support H...

Page 15: ...port and installation 099 008822 EW501 05 06 2018 15 Figure 5 7 Item Symbol Description 0 1 Transport bar 2 Allen screw 3 Plain washer 4 Hexagon nut Mount transport bar with fastening material and wir...

Page 16: ...008822 EW501 05 06 2018 Figure 5 8 Item Symbol Description 0 1 Machine carrier plate To support the welding machine 2 Machine mounting attachment 3 Retaining bolt Mount the machine mounting attachment...

Page 17: ...ort and installation 099 008822 EW501 05 06 2018 17 5 1 2 2 Wire feed unit Figure 5 9 Item Symbol Description 0 1 Wire feed unit 2 Machine support Holder of the wire feeder Place the wire feeder onto...

Page 18: ...Design and function Transport and installation 18 099 008822 EW501 05 06 2018 Figure 5 10 Item Symbol Description 0 1 Clamping belt 2 Wire feed unit Securely fix the machine using the strap...

Page 19: ...onnection plugs on the machine or the intermediate tube package may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the strain from cables plugs and sockets Fi...

Page 20: ...1 05 06 2018 5 1 4 Hose package holder The images show an example of the winding of the hose packages 5 1 4 1 Winding the welding torch hose package Figure 5 12 Item Symbol Description 0 1 Bracket for...

Page 21: ...the transport system CAUTION Improperly secured equipment Equipment equipment combinations and accessories incorrectly fastened onto transport systems can tip over during transport and cause injuries...

Page 22: ...rt system 22 099 008822 EW501 05 06 2018 Figure 5 14 Item Symbol Description 0 1 Carrying handle 2 Axle Hold the trolley by the transport handle Secure the trolley at the axle with your foot Tilt the...

Page 23: ...ght to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your...

Page 24: ...ly tighten if necessary Remove any spatter Clean the wire feed rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear...

Page 25: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Page 26: ...99 008822 EW501 05 06 2018 7 Technical data 7 1 Trolly Y Trolly 35 6 Dimensions L x W x H 820 x 640 x 1385 mm 32 3 x 25 2 x 54 5 inch Weight without accessories 21 kg 46 3 lb Standards used See declar...

Page 27: ...ix A Searching for a dealer 099 008822 EW501 05 06 2018 27 8 Appendix A 8 1 Searching for a dealer Sales service parteners www ewm group com en specialist dealers More than 400 EWM sales partners worl...

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