EXCISION PGM 280, Operation Manual

Page 1: ...PGM 280 OPERATION MANUAL ...

Page 2: ...ARKING NOTE This manual is a part of the machine and must accompany it if moved within the company or sold ATTENTION BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY ALL EXPLANATIONS INSTRUCTIONS AND WARNINGS ARE INTENDED TO PROTECT YOU ...

Page 3: ...ns inadequate wiring improper installation all electrical and electronic components all electrical motors etc and due to accidents or any damage caused by transportation flood fire natural disasters theft are not included in this warranty and are strictly the responsibility of the purchaser 4 Any part returned to Excision or its authorized dealer under the terms of this warranty shall be on the ba...

Page 4: ...r its authorized dealer within two months after the date of purchase Failure to do so will void the warranty Return Address Excision PO Box 807 Hamilton VIC 3300 info excision com au WARRANTY REGISTRATION FORM Machine Model Serial Number Invoice Date Invoice Number Dealer Customer ...

Page 5: ... 3 ENVIRONMENTAL CONDITIONS 10 3 4 MACHINE PLACEMENT AND POSITION 10 4 PREPARATION BEFORE OPERATION 10 4 1 CLEANING 10 4 2 LUBRICATING 10 4 3 COOLANT 10 4 4 ELECTRICAL POWER CONNECTION 10 4 5 FINAL INSPECTION CHECKLIST BEFORE OPERATION 11 5 OPERATION 11 5 1 CONTROL PANEL 11 5 2 BLADE CHANGING PROCEDURE 11 6 MAINTENANCE 13 6 1 DAILY MAINTENANCE 13 6 2 WEEKLY MAINTENANCE 13 6 3 MONTHLY MAINTENANCE 1...

Page 6: ...he machine to avoid hitting and provide a convenient operation Do not leave any tool on the machine after use Do not put work stock or tools around the machine to avoid injury Do not operate the machine with its safety guards removed Do not wear gloves when operating through control panel Wear gloves only when loading unloading the material changing the blade and chip brush Never touch the blade m...

Page 7: ...sily In emergency cases press to this button to stop the machine Machine does not run while the button is pressed To rerun the machine please turn left and release the button 1 4 Warning Signs on the Machine 1 4 1 Glove Label Please use personal protective equipment like glove during operation and while changing the blade 1 4 2 Electricity Neutral Warning Label In this label we declared the instru...

Page 8: ...dB NOTE With the machine operating the noise level will vary according to the different materials being processed and setting up The user must therefore assess the intensity and if necessary provide the operators with the necessary personal protection 2 4 Machine Dimensions 2 5 PGM 180 Craft Bandsaw Machine Cutting Capacity 0 45 60 220 mm 160 mm 95 mm 200 mm 140 mm 75 mm 180 x 250 mm 140 x 150 mm ...

Page 9: ... be well lit for operator s safety and for a convenient operation and maintenance 4 PREPARATION BEFORE OPERATION 4 1 Cleaning Unpainted and uncoated machine surfaces were coated with a rust inhibitor prior to shipment The rust inhibitor should be cleaned with an appropriate solvent To prevent rust on unpainted surfaces a light coat of machine oil can be applied 4 2 Lubricating Lubricate all the sl...

Page 10: ...ade Speed Arrangement Button Blade speed can be adjusted 25 90 m min by this button E Emergency Stop Button The Emergency stop push button stops all functions of the machine The machine will not function until Emergency stop button is released To release the emergency button turn it in the direction indicated on its hub Caution The Emergency stop push button does not disconnect the machine from th...

Page 11: ... edge of the blade firmly against the back up of the carbide guides 10 Turn on the main switch of the machine 11 Turn the hand wheel to right to tensioning position to apply a light pressure 12 Press the back edge of the blade firmly against the flange of each band wheel 13 Turn the hand wheel to right tensioning position to exert sufficient tension on the saw blade 14 Turn off the main switch of ...

Page 12: ...ty condition of the coolant and water boron oil ratio if necessary renew it Non painted parts should be wiped with a clean cloth and oiled with protective machine oil to prevent rust Coolant thank should be cleaned against chips to prevent them accumulating onto the floor of the tank 6 3 Monthly Maintenance Check the level of hydraulic oil from the site gauge If the level drops below indicated min...

Page 13: ... loose or set too far apart Premature blade breakage premature tooth wear and chipped tooth Feed rate too high or too low Check your coolant Check adjust carbide blade pressure pads Check wheel alignment Allow enough clearance before starting cut Reduce band tension when the machine isn t operated Cutting speed too high Wrong tooth pitch Incorrect or loose work stock clamping Ineffective coolant a...

Page 14: ...lant 4 Revert the preceding setting procedure for dismantling the machine 5 Separate the material to be disposed of depending on their types and composition and have them collected and or recycled by waste disposal sevices ORDERING SPARE PARTS When ordering spare parts you must state MACHINE MODEL SERIAL NUMBER PART REFERENCE NUMBER PART NAME Without these references we will not supply the spare p...

Page 15: ...Assembly 1 151 02 15 000 07 Bow Lif Cylinder Assembly 1 151 02 12 100 06 Blade Tensioning Assembly 1 151 02 11 000 05 Gearbox Assembly 1 151 02 08 000 04 Bow Assembly 1 151 02 04 000 03 Clamp Assembly 1 151 02 01 620 02 Flange Joint Assembly 1 151 02 23 001 01 Machine Base Assembly 1 151 02 01 002 PART NAME KMT 220 CRAFT PART CODE 154 03 107 ...

Page 16: ... Part No Part Name Q ty Description Part Code 04 Nut 4 150 06 375 03 Shim 4 150 06 235 02 Machine Base Lower Group 1 151 02 01 201 01 Machine Base Upper Group 1 151 02 01 700 PART NAME MACHINE BASE ASSEMBLY PART CODE 151 02 01 002 ...

Page 17: ... 06 241 10 Nut 2 150 06 317 09 Bolt 2 150 06 1328 08 Coolant Pump 1 150 02 017 07 Swarf Hamper 1 151 02 01 180 06 Bolt 4 150 06 020 05 Pressure Arm Flange 1 151 02 06 667 04 Cylinder Throttle Valve 1 151 02 12 121 03 Upper Shimmer 1 151 02 01 615 02 Drawer Group 1 151 02 01 611 01 Base Upper Frame 1 151 02 01 600 PART NAME MACHINE BASE UPPER GROUP PART CODE 151 02 01 700 ...

Page 18: ...Q ty Description Part Code 05 Spring Connection Plate 1 151 02 23 112 04 Angle Indicator 1 151 02 23 092 03 Stay Bolt 1 150 06 168 02 Bolt 2 150 06 200 01 Flange Joınt Moulding 1 151 02 23 101 PART NAME FLANGE JOINT ASSEMBLY PART CODE 151 02 23 001 ...

Page 19: ... Right Jaw 1 151 02 06 106 11 Bearing Cover 1 151 02 06 309 30 Bolt 5 150 06 201 10 Vise Pressure Arm 1 151 02 06 307 29 Fixed Left Jaw 1 151 02 06 105 09 Bearing Bush 1 151 02 06 306 28 Bakalite Nut 1 150 06 1331 08 Pin 1 150 06 094 27 Vise Pressure Mile 1 151 02 06 320 07 Spring Shim 1 151 02 06 305 26 Bolt 2 150 06 241 06 Clamp Shaft 1 151 02 06 304 25 Shim 2 150 06 055 05 Bolt 3 150 06 1303 24...

Page 20: ...6 1327 09 Bolt 1 150 06 948 23 Knob 1 150 06 1440 08 Shim 1 150 06 176 22 Bolt 2 150 06 201 07 Swarf Brush Assembly 1 151 02 04 200 21 Nut 2 150 06 817 06 Bolt 4 150 06 003 20 Bolt 2 150 06 1339 05 Connector Complete 1 151 02 04 105 19 Bolt 2 150 06 336 04 Nut 1 150 06 317 18 Switch 1 150 01 020 03 Body Lift Mile 1 151 02 04 103 17 Cover Switch Plate 1 151 02 04 120 02 Body Lift Part 1 151 02 04 1...

Page 21: ...m 2 151 02 08 105 07 Bolt 2 150 06 029 06 Gearbox Side Blade Wheel 1 151 02 08 101 05 Bearing 1 150 06 112 04 Gearbox With Motor 1 SW 63 90S MOTOR 03 Gearbox Wedge 1 150 06 763 02 Wheel Wedge 1 150 06 762 01 Gearbox Mile 1 151 02 08 102 PART NAME GEARBOX ASSEMBLY PART CODE 151 02 08 000 ...

Page 22: ...aft Bushing 1 151 02 11 116 07 Plastic Wheel 1 151 02 11 111 06 Bolt 1 150 06 253 05 Split Pin 1 150 06 180 04 Hydromechanic Tension Shaft 1 151 02 11 106 03 Wheel 1 151 02 11 104 02 Pressure Indicator Assembly 1 151 02 11 107 01 Blade Tensioning Group 1 151 02 08 102 PART NAME BLADE TENSIONING ASSEMBLY PART CODE 151 02 11 000 ...

Page 23: ...ng 2 150 04 639 12 Fitting 2 150 04 710 11 Valve 1 150 06 1292 10 Shim 4 150 06 810 09 Cylinder Shaft 1 151 02 12 105 08 Yellow Elbow Fitting 1 150 04 412 07 Segment 2 150 06 1263 06 Cylinder Upper Cover 1 151 02 12 106 05 O Ring 2 150 04 670 04 Seal Bushing 1 151 02 12 104 03 Nut 1 150 06 292 02 Cylinder Bushing 1 151 02 12 107 01 Cylinder Frame 1 151 02 12 101 PART NAME BOW LIFT CYLINDER ASSEMBL...

Page 24: ...LY 9 9 MOBILE BLADE GUIDE COMPLETE Part No Part Name Q ty Description Part Code 02 Fixed Blade Guide Complete 1 151 02 15 100 01 Mobile Blade Guide Complete 1 151 02 15 200 PART NAME BLADE GUIDE ASSEMBLY PART CODE 151 02 15 000 ...

Page 25: ...06 200 05 Bolt 2 150 06 134 04 Shim 2 150 06 055 03 Blade Slide Fixed 1 151 03 15 500 02 Blade Protection Cover 1 151 02 15 202 01 Mobile Blade Guide 1 151 02 15 201 PART NAME MOBILE BLADE GUIDE COMPLETE PART CODE 151 02 15 200 Part No Part Name Q ty Description Part Code 05 Right Block Complete 1 151 03 15 112 04 Stay Bolt 4 150 06 256 03 Chopper Shim 2 150 06 359 02 Bolt 4 150 06 200 01 Fixed Bl...

Page 26: ...NG ASSEMBLY Part No Part Name Q ty Description Part Code 04 Conical Spring 1 151 02 16 151 03 Nut 2 150 06 317 02 Bolt 1 150 06 891 01 Tension Shaft 1 151 02 16 102 PART NAME SPRING ASSEMBLY PART CODE 151 02 16 000 ...

Page 27: ...28 10 CONTROL CIRCUIT DIAGRAM ...

Page 28: ...29 11 POWER CIRCUIT DIAGRAM ...