EXELAIR EX5005KIT, Operator'S Manual

Page 1: ... Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm This product contains one or more chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling OPERATOR S MANUAL EX5005KIT 1 2 7 16 BITS HOLDER 3 8 TO 1 2 ADAPTOR EXTENSION BAR 1...

Page 2: ... Wrench 11 3 8 Air Ratchet Wrench 13 Air Hammer 14 1 4 Air Die Grinder 16 OPERATION 19 1 2 Air Impact Wrench 19 3 8 Air Ratchet Wrench 20 Air Hammer 21 1 4 Air Die Grinder 21 TROUBLESHOOTING 23 CARE AND MAINTENACE 23 EXPLODED DIAGRAMS AND PARTS LISTS 24 1 2 Air Impact Wrench 24 3 8 Air Ratchet Wrench 25 Air Hammer 26 1 4 Air Die Grinder 27 WARRANTY 28 ...

Page 3: ...d or under the influence of alcohol drugs or medication 2 Do not overreach Keep proper footing and balance at all times 3 Always wear eye protectors which provides protection from flying particles from the front and side when using the tool Ear protectors should also be worn 4 Never use oxygen carbon dioxide combustible gases or any other type of bottled gases as a power source for this tool 5 Alw...

Page 4: ...op before putting it down after use 11 If necessary use clamps or proper devices to securely fix the workpiece when installing tightening or removing loosening threaded fasteners on the workpiece 12 For overhead work wear a safety helmet 13 Do not discard the safety instructions give them to the operator 14 Always store this product in a dry and safe place out of reach of children or untrained ope...

Page 5: ... proper devices to securely fix the workpiece when installing tightening or removing loosening threaded fasteners on the workpiece 12 For overhead work wear a safety helmet 13 Do not discard the safety instructions give them to the operator 14 Always store this product in a dry and safe place out of reach of children or untrained operators Air hammer safety instructions 1 Always use the air hammer...

Page 6: ... instructions give them to the operator 12 Always store this product in a dry and safe place out of reach of children or untrained operators WARNING Compressed air can be dangerous Ensure that you are familiar with all precautions relating to the use of compres sors and compressed air supply 1 Use only clean dry regulated compressed air as the power source 2 Make sure that the air compressor being...

Page 7: ...ween air supply and hose whip 10 Check hoses for wear before each use Make certain that all connections are in security 6 Shut Off Valve 7 Whip Hose 8 Coupler Body And Connector 9 Drain Daily 10 1 2 Or Larger Pipe And Fitting AIR SYSTEM LAYOUT 1 Air Tool 2 Air Hose 3 8 I D 3 Oiler 4 Pressure Regulator 5 Filter 11 Air Dryer 12 1 Or Larger Pipe And Fitting 13 Air Compressor 14 Auto Drain 15 Drain Da...

Page 8: ...ir Impact Wrench 3 8 Air Ratchet Wrench Air Hammer 1 4 Air Die Grinder Blow Gun Spring Retainer 3 Extension Bar 3 8 to 1 2 Adapter Bit Holder 1 2 Dr Impact Socket Chisel 50 psi Tire Gauge Dual Tire Chuck 1 1 1 1 1 1 1 1 1 6 2 1 1 A B C D E F G H I J K L M DESCRIPTION PART QUANTITY Screwdriver Bit Bit Base Grinding Stone Rubber Nozzle Tapered Nozzle Safety Nozzle Sports Needle Male Plug Female Plug...

Page 9: ...h Air Inlet 1 1 1 1 1 A1 B1 C1 D1 E1 1 2 AIR IMPACT WRENCH 3 8 AIR RATCHET WRENCH DESCRIPTION QUANTITY PART 3 8 Air Ratchet Wrench Anvil F R Knob Trigger Air Regulator Exhaust Deflector Air Inlet Steel Ball Indicator 1 1 1 1 1 1 1 1 A2 B2 C2 D2 E2 F2 G2 H2 D1 E1 C2 F2 A2 H2 G2 E2 D2 B2 C1 B1 8 ...

Page 10: ...t Jacket Collet Holder Collet Trigger Lever Air Regulator Exhaust Deflector Steel Ball Indicator Air Inlet 1 1 1 1 1 1 1 1 1 1 A4 B4 C4 D4 E4 F4 G4 H4 I4 J4 F4 E4 H4 I4 J4 G4 A4 C4 B4 D4 AIR HAMMER DESCRIPTION QUANTITY PART Air Hammer Air Inlet Trigger Cylinder 1 1 1 1 A3 B3 C3 D3 D3 A3 C3 B3 9 ...

Page 11: ... 3 8 160rpm 60Ft Lb 85Nm 1 4 NPT 3 8 4cfm 90psi 6 3bar Square drive Maximum no load speed Maximum torque Air inlet Air hose inner diameter Average air consumption Working pressure SPECIFICATIONS COMPONENT 0 4 10 2mm 1 5 8 41mm 4 500bpm 1 4 NPT 3 8 6cfm 90psi 6 3bar Chisel shank Stroke length Blow per min Air inlet Air hose inner diameter Average air consumption Working pressure SPECIFICATIONS COMP...

Page 12: ... Figure 1 2 Mount a male plug by hand into the air inlet E1 See Figure 2 3 Place 2 3 drops of air tool oil into the male plug before each use See Figure 3 E1 1 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 1 2 AIR IMPACT WRENCH 11 ...

Page 13: ...ount impact socket onto the bar See Figure 5 6 Connect air supply hose to the male plug See Figure 6 7 Set the working pressure at 90psi 6 3bar for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions WARNING Only use impact sockets that have a RPM and Torque rating equal to or greater than the tool itself 12 ...

Page 14: ...m the air inlet G2 See Figure 7 2 Mount the male plug by hand into the air inlet G2 See Figure 8 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 3 Place 2 3 drops of air tool oil into the male plug before each use See Figure 9 13 ...

Page 15: ...t onto the anvil H2 See Figure 10 5 Connect air supply hose to the male plug See Figure 11 WARNING Only use impact sockets that have a RPM and Torque rating equal to or greater than the tool itself 6 Set the working pressure at 90psi 6 3bar for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions B2 J 14 ...

Page 16: ...r D3 See Figure 15 2 Mount the male plug by hand into the air inlet B3 See Figure 13 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 3 Place 2 3 drops of air tool oil into the male plug before each use See Figure 14 15 ...

Page 17: ...3 16 17 5 Screw the spring retainer F onto the cylinder D3 and firmly secure it See Figure 16 6 Connect air supply hose to the male plug See Figure 17 7 Set the working pressure at 90psi 6 3bar for best tool performance NOTE Working pressure refers to the air line pressure set to tool when tool is under working conditions 16 ...

Page 18: ...e collet jacket B4 counterclockwise by hand or with the large wrench while holding the small wrench on the flats of the collet holder C4 See Figure 21 2 Mount a male plug by hand into the air inlet J4 See Figure 19 NOTE Use thread sealant tape on the male plug and tighten it with a wrench for airtight connection Do not overtighten 17 ...

Page 19: ...o tool when tool is under working conditions 5 Insert a grinding stone P into the collet D4 See Figure 22 6 Tighten the collet jacket B4 clockwise with large wrench while holding the small wrench on the flats of the collet holder C4 Make sure that the grinding stone is installed securely and tightly See Figure 23 WARNING Only use grinding accessories that have a RPM and Torque rating equal to or g...

Page 20: ...l features a power regulator valve 3 Turn the switch D1 slowly forward until desired output is achieved The Settings 1 2 3 do not denote a specific power output but are only for reference Setting 1 is the least amount of power which is suitable for just mounting threaded fasteners on workpiece while Setting 3 is the greatest amount of power which is for tightening threaded fasteners on workpiece T...

Page 21: ...verse or Loosen Press the trigger D2 The tool anvil B2 runs counterclockwise See Figure 29 29 30 H2 E2 G2 NOTE This tool features a power regulator valve Rotate the air regulator E2 until desired output is achieved The settings 1 2 3 4 are only for reference and do not denote a specific power output Setting 1 one line symbol is the least amount of power while Setting 4 four line symbol is the most...

Page 22: ...e trigger C3 slowly with the chisel in light contact with the workpiece See Figure 32 3 Slowly move the chisel across the workpiece surface NOTE When removing scale rust or other contaminants you only need to apply a light force on the tool NOTE Keep the chisel contacting the workpiece while you are releasing the trigger to stop operation The tool may impact briefly after the trigger is released 1...

Page 23: ... and do not denote a specific power output Setting 1 one line symbol is the lowest speed while Setting 4 four line symbol is the highest speed Rotate the air regulator G4 until the desired setting is lined up with the small steel ball I4 on air inlet J4 See Figure 34 NOTE This tool also features an exhaust deflector H4 which is rotatable to direct air away in any directions See Figure 35 22 ...

Page 24: ...EM TROUBLESHOOTING CORRECTIVE ACTION POSSIBLE CAUSE CARE AND MAINTENANCE An in line oiler is recommended to be installed on air supply line as it increases tool life and keeps the tool in sustained operation The in line oiler should be regularly checked and filled with air tool oil Proper adjustment of the in line oiler is performed by placing a sheet of paper next to the tool s exhaust ports and ...

Page 25: ...cover Washer Screw Trigger 1 1 1 1 2 2 2 1 1 1 1 1 1 6 1 1 1 1 4 4 1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Spring Trigger sleeve Pin Valve sleeve Plunger Washer Set pin Set pin Spring Switch Muffler Screw Oil seal EX1235IW 34 Pin Pin cover Spring O ring Air inlet Soft grip Soft grip 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 AIR IMPACT WRENCH 5 5 4 3 2 1 30 29 20 19 18 17 16...

Page 26: ...X3860AR1 26 Cylinder Pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 1 1 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Front plate Bearing Washer Thread ring gear Idle gear Gear pin Gear plate Clamp nut Ring gear Bushing Crankshaft Drive bushing Ratchet housing Ratchet yoke F R knob Sleeve Spring Washer Ratchet head Pin Ratchet pawl Thrust washer Retainer...

Page 27: ...d cap EX0445AH1 07 Washer Piston Cylinder Spring retainer Trigger sleeve Spring O ring EX0445AH1 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Trigger Set pin Plug Oil seal EX1235IW 34 Pin Pin cover Spring O ring Air inlet Muffler Screw Soft grip Soft grip Chisel 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 3 25 24 14 13 15 12 26 23 19 20 22 18 21 9 17 6 7 5 16 27 22 1 2 28 11 10 8 26 ...

Page 28: ...ator Set plate O ring Set plate Gasket 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Air inlet Housing cover Gasket Bearing Rear plate Pin Rotor Rotor blade EX1425DG1 30 Cylinder Rotor collar Front plate Pin Bearing Valve bushing Clamp nut Protector Collet holder Collet Collet jacket Small wrench Large wrench 1 1 1 1 1 2 1 4 1 1 1 1 1 1 ...

Page 29: ...639 Phone 855 G04 MILT 855 464 6458 www exel air com 28 MILTON INDUSTRIES AIR TOOL WARRANTY POLICY 3 YEAR LIMITED WARRANTY Please visit www miltonindustries com to register this product for the 3 Year limited warranty offered by Milton To make any warranty claims or to learn more about the 3 year warranty please visit www miltonindustries com ...