Exmark Lazer Z 52, Operator'S & Parts Manual

Page 1: ...rized Exmark equipment dealer or distributor If you need to order replacement parts from your dealer always give the model number and serial number of your equipment as well as the part number description and quantity of the part needed The Serial No plate is located on the rear of the blower assembly For ease of ordering and reference we suggest that you record the information requested in the fo...

Page 2: ...nce If mower deck becomes clogged stop engine and wait for all moving parts to stop Remove spark plug wire s or remove key before cleaning blockage Keep hands feet and clothing away from power driven parts Keep off mower unless seat platform is provided Keep others off mower Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation t...

Page 3: ...mitting the Exmark Parts Plus order to Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3 00 p m central time Exmark pays for the part and freight 4 If the part does not arrive overnight due to the shipper UPS the shipper pays for the freight and Exmark pays for the part The following rest...

Page 4: ... If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure t...

Page 5: ...l Weight Plates 17 18 3 6 Install Removable Weights 18 3 7 Run In 52 Units Only 18 4 Operation 4 1 Pre Start 19 4 2 Mowing 20 4 3 Bagger Removal for Side Discharge 20 21 4 4 Transporting 21 22 5 Maintenance 5 1 Periodic Maintenance 22 23 6 Tips and Troubleshooting 24 7 Parts Lists 7 1 Decals 25 7 2 Blower Assembly Lazer Z 52 26 27 7 3 Hood and Bag Assembly Lazer Z 52 28 29 7 4 Blower Assembly Laze...

Page 6: ...nual for your mower in their entirety Familiarize yourself with the controls and the proper use of the equipment If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them 1 2 3 Do not allow operation of this machine by untrained personnel Never allow children teenagers or people unfamiliar with these instructions to use the mower Local r...

Page 7: ...issing or illegible 1 4 3 When new components are installed be sure that current safety signs are affixed to the replaced components 1 4 4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc 1 4 5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove...

Page 8: ...XP 52 Deck 220 lbs 100 kg includes weight kit 60 Deck 290 lbs 132 kg includes weight kit 72 Deck 237 lbs 108 kg includes weight kit 2 2 2 Collections bins Commercial grade cloth mesh bags with reinforced bottoms Capacity Lazer Z 52 8 bushels 2 bags and hood All 60 and 72 decks 13 4 bushels 3 bags and hood 2 2 3 Dump Mechanism Manual lift off 2 2 4 Blower tube fixed abrasion resistant molded polyet...

Page 9: ...ive Kit 103 1369 Chute Kit 103 2998 Spindle Kit OR 103 1076 Drive Kit 103 1369 Chute Kit Lazer Z 52 260 000 to 351 999 LZ w 524 Deck 5 8 spindle nut 15 16 Hex 103 2997 Drive Kit 103 2999 Spindle Kit OR 103 1076 Drive Kit Lazer Z 60 159 999 Below LZ w 603 Deck Greasable Spindles 103 2973 Drive Kit 103 2547 Housing Kit 103 2998 Spindle Kit OR 103 0466 Drive Kit Lazer Z 60 160 000 to 189 999 LZ w 603...

Page 10: ...racket XP 2 17 XP Mount Spacer 2 18 Mount Pin Weldment 1 1 19 Clevis Pin 4 4 4 20 Hair Pin large 4 4 4 21 Chute Pivot Pin 1 1 1 22 Hair Pin small 1 1 1 23 3 8 16 x 1 00 Hex Screw 8 8 10 24 3 8 Whizlock Nut 8 11 13 25 3 8 Spring Disk Washer 12 12 14 26 Filler Plate small 1 27 Belt Shield Stud 1 1 28 3 8 16 x 75 Hex Screw 3 3 29 Belt Cover Spacer 1 30 7 16 Spring Disk Washer 2 31 Washer thick 2 2 60...

Page 11: ... See figure 9 for installation of 21 and 22 52 Lazer Z units with serial numbers below 260 000 require the use of adapter kit 103 1369 Follow the instructions included in the kit when noted in the following steps 72 units below serial number 260 000 require the deck to be modified by adding the accessory mounting tube Exmark kit 103 0583 contains the parts and templates to do this ...

Page 12: ... mount weldment and clutch guard when installing the bagger mount weldment This will provide for proper alignment of the mount holes with the holes in the side plates see figure 1 For units with serial numbers below 160 000 remove the two tap bolts that tie the clutch straps to the clutch guard and replace with new tap bolts Item 32 These units also require the use of the washers Item 31 between t...

Page 13: ... over the top mounting tube of the mount weldment Secure the assembly to the mount using the clevis pins Item 19 and hairpins Item 20 11 Install the bag assemblies Item 1 by inserting the hook portion into the slots in the cross bar of the hood assembly 3 3 INSTALL BLOWER ASSEMBLY 1 Lower the deck fully Remove the right hand belt cover Remove the belt cover mounting stud that protrudes from the de...

Page 14: ...m 24 into the bore of the double sheave 9 Remove the discharge chute from the deck Discard the mounting hardware but save the discharge chute for use during side discharge operation The chute pivot pin Item 21 and hairpin Item 22 may be stored in the pivot holes on the discharge chute during bagging operation 52 inch units only 60 and 72 inch units skip to step 17 10 Remove the belt guide on the b...

Page 15: ...if the Ultra Vac blower will be mounted on a Lazer Z with a serial number of 260 000 or higher FIGURE 4 LAZER Z 52 UNITS WITH SERIAL NUMBERS LESS THAN 260 000 ONLY 14 The front right deck stiffener must be trimmed for belt clearance on 52 Lazer Z units with serial numbers less than 220 000 Measure and mark the deck stiffener see figure 5 Trim off the indicated portion of the stiffener Touch up the...

Page 16: ...ons in adapter kit 103 1369 Follow the instructions included in the kit before proceeding with the blower installation 60 and 72 inch units only 52 inch units continue at step 21 17 Install the belt cover mounting stud Item 27 included in the Ultra Vac completing kit For 60 inch units only install the spacer Item 29 two 7 16 spring disk washers Item 30 and the plastic knob see figure 6 The knob do...

Page 17: ...ob does not need to be removed On 72 and 52 units the cover has a hole and the plastic knob must be installed after the cover has been positioned The original belt cover stud must be removed on 52 units 3 4 ASSEMBLE THE TUBES 1 Remove the six screws nuts and washers Items 4 5 and 6 from the lower tube Item 3 and slide the lower and upper tube Item 2 together The arrow on the upper tube should alig...

Page 18: ...ws 5 16 washers and 5 16 18 whizlock nuts Items 36 37 and 38 The weight plates will only fit with the ears located near the bend in the floor pan The decal on the outside of the floor pan will still be visible with the weight plates mounted FIGURE 9 FLOORPAN WEIGHT INSTALLATION 3 6 INSTALL THE REMOVABLE WEIGHTS Note The removable weights are heavy Use care when lifting them Make sure that you can ...

Page 19: ...It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing Refer to the Operator s Manual for the mower for additional hazard control and accident prevention information WARNING POTENTIAL HAZARD An uncovered discharge opening will allow objects to be thrown in operator s or bystander s direction Also contact with blade could occur WHAT CAN H...

Page 20: ...top the engine and wait for all moving parts to stop Open the hood and remove the bags by lifting up on the rear of the bag then unhooking the front clip Empty bags by inverting them 4 Reinstall bags close and latch the hood before continuing mowing 4 3 BAGGER REMOVAL FOR SIDE DISCHARGE 1 Shut off the deck drive stop engine and wait for all moving parts to stop Remove key 2 Remove the discharge tu...

Page 21: ...use Loss of Traction and Steering control WHAT CAN HAPPEN Loss of control can result in an accident which may cause Death Injury or property damage HOW TO AVOID THE HAZARD Install caster weights ONLY when bagger is installed 11 The machine can now be used for side discharge mowing 4 4 TRANSPORTING 1 Transporting a Unit Use a heavy duty trailer or truck to transport the machine Lock brake and block...

Page 22: ...o contact if the unit starts to tip backward If it is not possible to use one full width ramp use enough individual ramps to simulate a full width continuous ramp Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15 A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or ...

Page 23: ... to stop Remove key Remove the belt cover and check to make sure that the belt is riding near the center of the flat idler on the idler arm 3 If the belt is not riding near the center of the idler remove the blower and bend the idler arm slightly 4 Reinstall the blower and belt cover and repeat steps 1 3 until the belt is positioned near the center of the idler b All Units Inspect the belt for dam...

Page 24: ...tions 6 5 During dry conditions check engine air cleaners and clean cooling fins more frequently The Ultra Vac has been designed to minimize the impact of dust and debris on the mower but bagging can be a dirty environment 6 6 During dry conditions switching to a lower lift blade may reduce blowout without hurting quality of cut 6 7 Maintaining a ground speed that does not pull down the engine RPM...

Page 25: ...ion Req d 1 103 3508 Decal Warning 52 1 2 1 653558 Decal Hot Sheave 1 3 1 653546 Decal Exmark 52 1 103 0438 Decal Exmark 60 72 1 4 98 5954 Decal Missing Cover 1 5 1 653557 Decal Ultra Vac 1 6 103 0878 Decal Caster Weights 3 7 103 3507 Decal Warning 60 72 1 ...

Page 26: ...26 7 2 BLOWER ASSEMBLY LAZER Z 52 ...

Page 27: ...0 Pin Grass Catcher 1 14 1 353054 Latch grass catcher 1 44 1 806323 Roll Pin 1 15 3296 39 3 8 16 nyloc nut 1 45 1 653596 03 Plate Blower Backing 1 16 1 653322 Idler inside 1 46 1 811006 Zerk 1 8 28 straight 1 17 103 0130 Bushing idler pivot 1 47 3256 24 3 8 Flat washer 1 18 1 653352 01 Bumper 1 48 1 653443 03 Plate Filler below S N 260 000 1 19 103 2876 Idler Assy with bushings 49 103 1042 03 Plat...

Page 28: ...28 7 3 HOOD AND BAG ASSEMBLY LAZER Z 52 ...

Page 29: ...1 523420 Bumper 1 14 1 653036 Washer 344x1 75x 062 pltd 2 46 322 5 5 16 18x1 Screw 44 48 only8 15 321 4 1 4 20x 75 Hex Head Screw 6 322 9 5 16 18x1 75 Screw LHP 52 only 8 16 32128 33 1 4 20 whizlock nut 6 47X 1 654597 Hood assembly service only 1 17 1 653403 Latch 1 49 1 806005 Hair Pin 2 18 1 653535 Latch reinforcement 1 50 32128 20 5 16 18 whizlck nut LHP 52 only 4 19 321 11 1 4 20x2 0 Hex Head ...

Page 30: ...30 7 4 BLOWER ASSEMBLY LAZER Z 60 72 and LAZER Z XP 60 72 ...

Page 31: ... 15 1 603044 Bushing idler pivot 1 47 1 653600 Bearing 2 16 103 0458 01 Bumper 1 48 32105 13 Screw HH Washer 10 24x 75 10 17 103 0448 Idler Assy with bushings 49 103 4170 Tube lower 1 103 0462 03 zerk decal 1 50 103 0424 Tube upper 60 1 18 3230 18 5 16 18 x 62 carriage bolt 6 103 0425 Tube upper 72 1 19 1 513208 Spring disk 1 51 103 2897 Catch Latch 2 20 3219 6 5 8 18 nut 1 52 3256 61 Flat Washer ...

Page 32: ...32 7 5 HOOD AND BAG ASSEMBLY LAZER Z 60 72 and LAZER Z XP 60 72 ...

Page 33: ...n 1 43 32128 33 1 4 20 whizlock nut 1 15 103 0379 Bracket Mount 2 44 1 523420 Bumper 1 16 321 4 1 4 20x 75 Hex Head Screw 10 45 103 0429 03 Bagger mount weldment 1 17 32128 33 1 4 20 whizlock nut 10 46 103 2972 03 Bracket frame LH LZ 1 18 1 653403 Latch 2 47 103 0399 03 Bracket frame RH LZ 1 19 103 0376 Plate Latch Reinforcement 2 48 3290 357 3 8 16 whizlock nut LZ 8 20 321 11 1 4 20x2 0 Hex Head ...

Page 34: ...34 7 6COMPLETING KIT ASSEMBLY LAZER Z 52 60 72 Lazer Z XP 60 72 ...

Page 35: ...3 2500 Screw Sq Head 3 8 16x2 5 4 4 4 103 2189 Screw Sq Head 3 8 16x4 0 4 4 11 103 1425 03 Plate Weight 4 4 4 4 4 12 322 7 Screw HH 5 16 18x1 5 4 4 4 4 4 13 3256 23 Washer flat 5 16 4 4 4 4 4 14 32128 20 Nut Whizlock 5 16 18 6 4 4 4 4 15 103 1028 Stud Belt Shield 1 1 1 1 16 1 603610 Washer Spring Disc 7 16 2 2 17 1 633545 Spacer Grommet 1 1 18 103 1499 Support Belt Cover 2 19 1 323385 Knob 1 20 32...

Page 36: ...o the owner after repair or replacement Our responsibility in respect to claims is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower Proof of purchase may be required by the dealer to substantiate any warranty claim All warranty work must be performed by an authorized E...

Page 37: ... of this warranty vii any claims for lost revenue lost profit or additional cost as a result of a claim of breach of warranty or viii attorney s fees There are no representations or warranties which have been authorized and provided to the buyer of the turf equipment other than as set forth in this warranty Any and all statements or representations made by any seller of this equipment including th...

Page 38: ...38 NOTES ...

Page 39: ...SERVICE RECORD Date Description of Work Done Service Done By ...

Page 40: ...RF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY ULTRA VAC ULTRA VAC QDS GRASS CATCHER MICRO MULCH ACCESSORY 2000 2003 EXMARK MFG CO INC PART NO 103 4456 INDUSTRIAL PARK BOX 808 402 223 6300 BEATRICE NE 68310 FAX 402 223 5489 ALL RIGHTS RESERVED PRINTED IN U S A ...