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109-6448 Rev. A 

 

Servicing the Battery 

 

 

  

 

 

 

The machine is shipped with a filled lead acid 
battery. 

1.  Unhook seat latch and tilt seat up to gain access 

to the battery. 

DANGER

 

POTENTIAL HAZARD 

  Charging the battery may produce explosive 

gasses 

WHAT CAN HAPPEN 

  Battery gasses can explode causing serious 

injury. 

HOW TO AVOID THE HAZARD 

  Keep sparks, flames, or cigarettes away from 

battery. 

  Ventilate when charging or using battery in an 

enclosed space. 

  Make sure venting path of battery is always 

open once battery is filled with acid. 

2.   Check the voltage of the battery with a digital 

voltmeter. Locate the voltage reading of the 
battery in the table below and charge the battery 
for the recommended time interval to bring the 
charge up to a full charge of 12.6 volts or greater.  

IMPORTANT:

  Make sure the negative battery 

cables are disconnected and the battery charger 
used for charging the battery has an output of 16 
volts and 7 amps or less to avoid damaging the 
battery (see chart below for recommended charger 
settings). 

Voltage 

Reading 

Percent 

Charge 

Maximum 

Charger 
Settings 

Charging 

Interval 

12.6 

or greater

 

100% 

16 volts / 

7 amps 

No Charging 

Required 

12.4 – 12.6  75 – 100% 

16 volts / 

7 amps 

30 Minutes 

12.2 – 12.4 

50 – 75% 

16 volts / 

7 amps 

1 Hour 

12.0 – 12.2 

25 – 50% 

14.4 volts / 

4 amps 

2 Hours 

11.7 – 12.0 

0 – 25% 

14.4 volts / 

4 amps 

3 Hours 

11.7 or less 

0% 

14.4 volts / 

2 amps 

6 Hours  
or More 

 

CAUTION

 

POTENTIAL HAZARD 

  If the ignition is in the “ON” position there is 

potential for sparks and engagement of 
components. 

WHAT CAN HAPPEN 

  Sparks could cause an explosion or moving 

parts could accidentally engage causing 
personal injury. 

HOW TO AVOID THE HAZARD 

  Be sure ignition switch is in the “OFF” position 

before charging the battery. 

 

3.  Connect the negative battery cables. 

NOTE:

  If the positive cable is also disconnected, 

connect the 

positive (red) cable

 to the positive 

battery terminal 

first

, then the negative (black) 

cable and green/white wire to the negative 
battery terminal.  Slip insulator boot over the 
positive terminal.  

NOTE:

  If time does not permit charging the 

battery, or if charging equipment is not available, 
connect the negative battery cables and run the 
vehicle continuously for 20 to 30 minutes to 
sufficiently charge the battery

.  

 

 

 

Install Canister Air Cleaner  

Kohler 

1.  Remove air cleaner (with bracket attached) 

from seat frame.  Keep air cleaner and 
mounting bracket together. 

2.   Remove the top two valve cover mounting 

screws from both left and right side engine 
valve covers.  Keep screws for re-attaching 
air cleaner.   

3.   Position the air cleaner assembly over the 

engine, aligning air cleaner bracket holes 
with top holes in the valve covers.  Reinstall 
valve cover screws through air cleaner 
bracket and torque to 70 in. lb. (4.9 N-m).   

4.   Remove plastic plugs from air intake elbow 

on engine and air cleaner hose.  Adjust the air 
cleaner and hose as required and connect 
intake hose to air cleaner outlet.  Position and 
tighten the two hose clamps to secure the 
hose connections. 

5.  Secure air cleaner by tightening the 

tensioning bolt and spring assembly until 
ends of clamp are approximately ½”       
(12.7 mm) apart.

  

WARNING:

 Battery posts, terminals, and related 

accessories contain lead compounds, chemicals 
known to the State of California to cause cancer and 
reproductive harm.  

Wash

 

hands after handling.

 

Summary of Contents for LAZER Z AS

Page 1: ... of the upper roll bar tube to the crate 5 Remove the 1 2 13 x 3 1 4 capscrews and 1 2 13 hex flange lock nuts from the two brackets at each end of the upper roll bar tube and retain for later use Fig 1 6 Remove the 4 1 4 lag screws holding the wheel hub brackets to the crate bottom and discard 7 Raise the rear of the unit approximately 10 12 and support it with jack stands or equivalent support C...

Page 2: ...to the upright position and secure with the latch pin assemblies on each side Install latch pin from outer surface of roll bar assembly and secure with the hairpin to the inside 16 Torque all lower roll bar hardware attached to the machine frame to 30 35 ft lbs 41 47 N m 17 Tighten the front knobs against the upper roll bar ends Installing the Drive Wheels 1 Remove the 1 2 20 drive wheel nuts inst...

Page 3: ... explosion or moving parts could accidentally engage causing personal injury HOW TO AVOID THE HAZARD Be sure ignition switch is in the OFF position before charging the battery 3 Connect the negative battery cables NOTE If the positive cable is also disconnected connect the positive red cable to the positive battery terminal first then the negative black cable and green white wire to the negative b...

Page 4: ...ashers which are screwed into the control arm shafts 2 Install the left motion control lever onto the control arm shaft on the left side of the console Fig 5 3 Place the lever with the mounting plate towards the rear on the outside of the control arm shaft and secure with the bolts and washers removed in step 1 4 Position the lever so the bolts are in the center of the slots on the lever mounting ...

Page 5: ...bil 1 15W 50 synthetic motor oil 3 Replace hydraulic reservoir cap and tighten until snug Do not overtighten NOTE The baffle is labeled HOT and COLD The oil level varies with the temperature of the oil The HOT level shows the level of oil when it is at 225 F 107 C The COLD level shows the level of the oil when it is at 75 F 24 C Fill to the appropriate level depending upon the temperature of the o...

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