Exmark LAZER Z LZD25KD725, Parts Manual

Page 1: ...LAZER Z D SERIES Model No LZD25KD725 Serial No 920000 and Up Picture below may not reflect actual product Part No 4500 877 Rev A ...

Page 2: ... the part the X is the multiplication symbol and the y represents the reference number For example in an illustration the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated List of Abbreviations AR as required ASM assembly BBC blade brake control BHTF button head thread forming CARR carriage CCW counter clockwise CW clockwise DEG degrees DPA Dual Poi...

Page 3: ...3 ...

Page 4: ...dle Assembly 9 Front Frame Assembly 10 Main Frame Assembly 12 Fuel Assembly 14 Park Brake Assembly 16 Motion Controls 17 Engine Assembly 18 Engine Deck Assembly 20 Hood and Panel Assembly 21 Cooling Assembly 22 Hydraulic Assembly 24 Electrical Assembly 26 4 ...

Page 5: ...5 ...

Page 6: ...Deck Assembly 4500 877A 6 2 ...

Page 7: ...tment 30 109 1399 1 Decal Anti Scalp 32 109 2219 1 Decal Belt Routing Ref Part Number Qty Description 33 109 3148 1 Decal Bolt Torque 34 302 40 1 Zerk 90 1 4 28 35 322 6 1 Screw HH 5 16 18 X 1 1 4 36 323 11 2 Screw HH 3 8 16 X 2 1 4 37 3230 18 10 Bolt Carriage 5 16 18 X 5 8 38 3230 22 2 Bolt Carriage 5 16 18 X 1 Sp 39 3234 11 1 Screw HH Flg 3 8 16 X 1 40 3256 23 2 Washer 5 16 Sae 41 3256 24 3 Wash...

Page 8: ... 5 8 11 X 5 1 2 29 3211 46 6 Screw HH 3 8 24 X 2 Gr8 Ref Part Number Qty Description 30 3217 11 2 Nut Hex 5 8 11 31 3219 6 3 Nut Hex 5 8 18 32 3230 22 6 Bolt Carriage 5 16 18 X 1 Sp 33 3231 22 10 Bolt Carriage 3 8 16 X 1 34 3253 8 2 Washer Lock 5 8 35 3256 24 9 Washer 3 8 Sae 36 3256 3 2 Washer 5 16 Std 37 3256 82 3 Washer 38 3290 357 3 Nut Whizlock 3 8 16 39 3296 29 7 Nut Nyloc 5 16 18 40 3296 39...

Page 9: ...0916 3 Nut Spindle 7 8 14 22 109 0929 3 Sheave Blade Drive 29 109 6465 3 Blade High Lift Notched 72 29 103 9622 3 Blade Low Lift 72 29 103 9625 3 Blade Medium Lift 72 29 103 9623 3 Blade High Lift Solid 72 29 109 6465 3 Blade High Lift Notched 72 29 109 5879 3 Blade Mulch 72 29 103 9631 3 Blade Extreme 72 30 109 6881 3 Spindle Double Spline 31 109 6917 3 ASM Spindle Housing 32 109 9220 3 Screw Sem...

Page 10: ...10 2 Plug 17 98 5975 12 Washer Spring Disc 3 8 Ref Part Number Qty Description 18 103 0063 4 Seal Double Lip 19 103 1474 01 2 Caster Fork 20 103 1918 2 Bushing 21 109 4995 2 Asm Front Frame Spring 23 103 2768 4 Guard Seal 24 103 3051 4 Spacer Nut 25 109 9125 2 Wheel And Tire ASM 26 103 4882 2 Cap Grease 27 103 5156 2 Axle Caster 28 103 3113 1 Decal Lazer Model 29 109 1903 1 Asm Floorpan W Decals 3...

Page 11: ...t Jam 5 16 18 51 3218 6 6 Nut Jam 5 8 11 52 3230 1 4 Bolt Carriage 5 16 18 X 3 4 53 3256 24 1 Washer 3 8 Sae Ref Part Number Qty Description 54 3256 29 4 Washer 7 8 Sae 55 3256 7 4 Washer 5 8 Std 56 3274 18 2 Screw Sh 5 16 18 X 1 1 4 57 3290 357 15 Nut Whizlock 3 8 16 58 3296 23 2 Nut Nyloc 1 2 13 59 3296 39 4 Nut Nyloc 3 8 16 60 3296 51 2 Nut Nyloc 3 4 10 61 32128 20 4 Nut Whizlock 5 16 18 62 321...

Page 12: ...109 3343 1 Spring And Saddle Kit 15 2 109 3344 1 Back Panel Kit 15 3 109 3345 1 Weight Adjust Kit Ref Part Number Qty Description 16 103 5161 2 Link Stop Seat 17 103 5519 1 Spring Torsion Latch 18 103 5520 1 Catch Latch Single 21 109 3984 1 Asm Engine Deck W Decals 22 103 7599 03 1 Guard 23 109 2075 1 Asm Console W Decals 24 109 0060 1 Kit Xp Rops 25 107 0075 1 Bushing 26 107 1880 1 Seat Track Kit...

Page 13: ...55 3256 14 8 Washer 10 Std 56 3256 23 6 Washer 5 16 Sae 57 3256 4 1 Washer 3 8 Std Ref Part Number Qty Description 58 3290 357 10 Nut Whizlock 3 8 16 59 3290 500 2 Screw PPH 10 24 X 5 8 60 3296 2 8 Nut Nyloc 10 24 61 3296 29 6 Nut Nyloc 5 16 18 62 3296 39 3 Nut Nyloc 3 8 16 63 3296 42 2 Nut Nyloc 1 4 20 64 3296 69 4 Nut Nyloc 5 16 18 65 3296 73 2 Nut Nyloc 1 4 20 66 32122 28 4 Screw Truss HD 10 24...

Page 14: ...ge Ref Part Number Qty Description 18 116 0974 1 Asm Fuel Tank Lxs Lh 19 116 0975 1 Asm Fuel Tank Lxs Rh 20 116 0142 1 Asm Fuel Tank 21 110 8806 1 Pump Fuel 22 108 5928 1 Swivel Stop Cable 23 110 4100 1 Hose Fuel 24 109 0274 1 Hose Fuel Line 16 25 110 9662 1 Hose Fuel 26 92 2379 14 Clamp Hose 27 108 3284 1 Hose Fuel 28 109 0299 1 Hose Fuel 29 114 5062 2 Cap Biodiesel 30 110 8817 1 Bracket Pump Fue...

Page 15: ...art Number Qty Description 46 3256 14 1 Washer 10 Std 47 3256 23 13 Washer 5 16 Sae 48 3296 2 3 Nut Nyloc 10 24 49 3296 47 6 Nut Nyloc 5 16 18 Thin 50 32128 20 1 Nut Whizlock 5 16 18 51 32128 33 2 Nut Whizlock 1 4 20 52 110 4114 1 Hose Fuel 53 116 0290 1 Asm Filter And Mount 54 104 8300 2 Nut Nyloc 5 16 18 Flg 55 116 1559 2 Decal Exmark Filter 56 109 0277 1 Hose Fuel Use Pro Lock Nut Type P N 1 84...

Page 16: ...3 116 2291 2 Asm Wheel Hub W Studs 24 103 0810 03 2 Brake Wide 26 103 1117 03 2 Linkage Brake Lower Ref Part Number Qty Description 27 103 1708 1 Rod Brake 28 103 2399 1 Pin Clevis Spring 3 8 29 103 5243 03 1 Shaft Brake 30 103 9761 2 Band Brake 31 109 2230 2 Spring Compression 32 322 9 6 Screw HH 5 16 18 X 1 3 4 33 323 10 2 Screw HH 3 8 16 X 2 34 323 4 2 Screw HH 3 8 16 X 3 4 35 323 58 2 Bolt HH ...

Page 17: ...Asm Handle W Grip LH 24 103 3458 1 Asm Handle W Grip RH Ref Part Number Qty Description 25 109 2339 2 Damper Control Motion 26 109 3983 1 Control Motion LH 27 109 3980 1 Control Motion RH 28 103 5182 1 Link Hydro Connecting 29 103 5190 1 RH HYD Connect Link ASM 30 103 5192 1 Spacer Control HYD 31 322 12 1 Screw HH 5 16 18 X 2 1 2 32 322 14 1 Screw HH 5 16 18 X 3 33 322 6 2 Screw HH 5 16 18 X 1 1 4...

Page 18: ...3 1 Shaft Kubota 902 Stub 34 103 7556 1 Hub Pump Drive Ref Part Number Qty Description 36 103 7597 1 Hose Air Intake 39 108 5922 1 Bracket Support Throttle 41 109 0789 1 Fan 42 109 1211 1 Solenoid Fuel 44 99 8343 1 Gasket Muffler 45 99 3174 2 Clip Cleaner Air 46 109 2820 1 Ejector Air Cleaner 47 109 2901 1 Belt 48 116 1610 1 Clutch Cms250 Kd 49 322 3 8 Screw HH 5 16 18 X 3 4 50 322 5 1 Screw HH 5 ...

Page 19: ...433 3 Isolator Engine 83 116 4513 03 1 Engine Mount Rh 84 116 4514 03 1 Engine Mount Lh Ref Part Number Qty Description 85 109 2855 1 Kit Muffler 86 116 5089 03 1 Wld Flywheel Cover 87 116 5142 3 Washer 88 116 5295 1 Clutch Standoff 89 116 5296 03 1 Clutch Link 90 116 5342 03 1 Bracket Muffler 91 322 11 1 Screw HH 5 16 18 X 2 1 4 92 322 23 1 Screw HH 5 16 18 X 3 3 4 93 325 12 3 Screw HH 1 2 13 X 3...

Page 20: ...0 103 5677 1 Spacer 11 116 0608 1 Spring 12 106 7159 2 O Ring 14 302 40 1 Zerk 90 1 4 28 Ref Part Number Qty Description 15 109 4199 1 Belt Mule Drive 17 323 12 3 Screw HH 3 8 16 X 2 1 2 18 323 42 1 Screw HH 3 8 16 X 3 3 4 19 323 10 1 Screw HH 3 8 16 X 2 20 3256 24 1 Washer 3 8 Sae 21 109 6658 2 Nut Nyloc 3 8 16 Flg 23 32120 10 2 Ring Retaining 24 109 8754 2 Spacer 25 116 0932 1 Dampener Spring 26...

Page 21: ...03 2 Mount Seal Side 18 109 3257 1 Asm Air Cleaner Brkt W Decals 19 109 0023 2 Grommet Ref Part Number Qty Description 21 109 1801 1 Decal Exmark Logo 22 116 3895 2 Decal D Series 24 110 0806 1 Decal Caution 25 321 3 12 Screw HH 1 4 20 X 5 8 26 322 4 1 Screw HH 5 16 18 X 7 8 27 3256 22 12 Washer 1 4 Sae 28 3256 23 1 Washer 5 16 Sae 29 32128 20 1 Nut Whizlock 5 16 18 30 32128 33 12 Nut Whizlock 1 4...

Page 22: ... 103 9207 1 Rod Prop 19 103 9214 03 1 Bracket 20 103 9218 2 Pin Cover Pivot 21 107 0075 1 Bushing Ref Part Number Qty Description 22 109 0089 03 1 Bracket Hyd Tank 23 109 8732 03 1 Shroud Fan 24 109 0917 1 Nut Push 5 16 25 109 2263 1 Decal Radiator Assembly 26 109 2669 1 Hose 25 Id X 22 27 109 2950 4 Mount Fan 28 109 3142 1 Hose Radiator 29 109 3143 1 Hose Overflow 30 109 3179 03 2 Wld Hinge Plate...

Page 23: ...5 16 18 X 7 8 47 322 6 1 Screw HH 5 16 18 X 1 1 4 48 3234 47 4 Screw HH Flg 5 16 18 X 3 4 49 3253 3 4 Washer Lock 1 4 Ref Part Number Qty Description 50 3253 4 12 Washer Lock 5 16 51 3256 22 6 Washer 1 4 Sae 52 3256 23 31 Washer 5 16 Sae 53 3256 3 1 Washer 5 16 Std 54 3296 29 1 Nut Nyloc 5 16 18 55 32120 18 2 E Ring 56 32128 20 15 Nut Whizlock 5 16 18 57 32128 25 1 Nut Hex 5 16 18 Side Lock 58 923...

Page 24: ...0 103 2916 1 Guard Top Ref Part Number Qty Description 21 103 3186 1 Spacer Bracket Guide 22 116 0133 1 Extension Spring 23 103 3504 2 Bearing Spherical 24 103 3506 2 Seal Single Lip 25 103 4566 1 Spacer Lower Frame Idler 26 116 0888 1 Sheave Hydro Pump Idler 27 103 4679 4 HYD Hose ASM 29 103 4728 1 Asm Lower Frame Idler 30 103 7559 03 1 Wld Idler Pivot 31 103 7569 03 1 Arm Pump Idler 33 106 7159 ...

Page 25: ... 5 16 18 X 3 4 48 322 4 2 Screw HH 5 16 18 X 7 8 49 323 11 1 Screw HH 3 8 16 X 2 1 4 Ref Part Number Qty Description 50 323 7 3 Screw HH 3 8 16 X 1 1 4 51 323 8 1 Screw HH 3 8 16 X 1 1 2 52 325 5 4 Screw HH 1 2 13 X 1 1 4 53 3231 6 1 Bolt Carriage 3 8 16 X 2 54 3231 31 1 Bolt Carriage 3 8 16 X 2 1 2 55 3256 23 3 Washer 5 16 Sae 56 3256 4 2 Washer 3 8 Std 57 3290 357 4 Nut Whizlock 3 8 16 58 3296 3...

Page 26: ... Battery 25 103 1312 2 Bolt Holddown Ref Part Number Qty Description 26 103 1349 1 Cable Engine Negative 27 103 1368 1 Fuse 40 Amp 28 103 2106 1 Key Exmark Logo 29 103 3684 1 Bezel Guage 30 103 4339 1 Harness Gauge 31 103 5218 1 Module Delay Seat 32 114 0279 1 Switch PTO 33 109 3495 1 Asm Relay Mount Bracket 34 103 7886 1 Sender Temperature 36 109 2478 1 Decal 3850 Rpm 37 109 2488 1 Light Cluster ...

Page 27: ...Screw HWH 10 24 X 3 8 53 116 5074 1 Decal Relay Diesel Ref Part Number Qty Description 54 3255 8 1 Washer Lock 5 16 Ext Tooth 55 33114 016 1 Screw HH M8 1 25 X 16Mm Includes insulators Use a Teflon Pipe Sealant or equivalent on threads Use dielectric grease on all wiring harness connectors 15 27 4500 877A ...

Page 28: ...Notes ...

Page 29: ...Notes ...

Page 30: ...Notes ...

Page 31: ...mark 4 Cycle Premium Engine Oil Part No 116 3373 Both SAE 30 and SAE 10W 30 in one bottle Contains increased levels of zinc and phosphorus for better lubricity No Viscosity Index Improvers that tend to shear down in high heat Synthetic formulation Gas Diesel compatible Anti corrosion additives API SL and JASO rated with wet clutch compatibility for other machines Available from your local Exmark d...

Page 32: ...DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB Place Model No and Serial No Label Here Included in the Literature Pack or Fill i...