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Page 2 of 13 

109-4195 Rev. A 

1.  Assembly Instructions 

  

  

60&72 LZ an

d AS

 

352,

000-509,

999 

Al

l X

S

, X

P

 Bel

o

w

 600,

000 

&

 

60 AS

 510,

000

 & Hi

gher 

60 & 72 L

Z

 510,

000-599,

999 

Al

LZ 600

,000 & Hi

gher 

wi

th Tr

it

on

 deck 

Al

X

S

 Ai

r Co

o

led

 

600,

000 & Hi

g

h

er 

A

ll 

XS

 L

iq.

 C

o

o

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d

 

600,

000 & Hi

g

h

er 

Item Description 

  

  

Qty 

  

  

1 Hopper 

Assembly 

2 Upper 

Tube 

3 Lower 

Tube 

4 #10-24 

CRPH 

Screw 

5 #10-24 

Nyloc 

Nut 

6 #10 

Flat 

Washer 

7 Handle 

Assembly 

8 Blower 

Assembly 

9 Bagger 

Mount 

Weldment 

10 Belt 

Cover 

11 Caster 

Weight 

12 Jackshaft 

13 Blower 

Drive 

Belt 

14 

Frame Bracket RH 

  

  

  

  

15 

Frame Bracket LH 

  

  

  

  

16 

Frame Bracket  

  

17 

Mount Spacer 

  

18 Mount 

Pin 

Weldment 

19 Clevis 

Pin 

20 

Hair Pin (large) 

21 

Chute Pivot Pin 

22 

Hair Pin (small) 

23 

3/8-16 x 1.00 Hex Screw 

13 

16 

16 

12 

12 

24 3/8 

Whizlock 

Nut 

16 

19 

19 

15 

15 

25 

3/8 Spring Disk Washer 

13 

16 

16 

16 

16 

26 Handle 

Mount 

Weldment 

 

 

 

 

27 

Belt Shield Stud 

28 

3/8-16 x .75 Hex Screw 

29 

Belt Cover Spacer 

1

-60 only

 

1

-60 only

 

1

-60 only

 

1

-60 only

 

1

-60 only

 

30 

7/16 Spring Disk Washer 

2-

60 only

 

2

-60 only

 

2

-60 only

 

2

-60 only

 

2

-60 only

 

31 Weight 

Bracket 

32 3/8-16 

Square 

Head 

Bolt 

33 Weight 

Plate 

 

 

 

 

34 

5/16-18 x 1.75 Hex Screw 

  

  

  

5/16-18 x 1.5 Hex Screw 

  

  

35 

5/16 Flat Washer 

  

  

36 

5/16-18 Whizlock nut 

  

  

37 

Nut, Nyloc Thin 

  

  

  

  

38 

Washer 

  

  

39 

3/8-16 x 1.25 Hex Screw 

  

  

40 Plug 

41 

Weight Plate Weldment 

  

  

  

42 

Weight Mounting Plate 

  

  

  

43 

Hairpin 

  

  

  

44 

Drill Template 

  

  

45 

Spacer 

  

  

  

  

46 Deflector 

plate 

 

 

Items 21, 22, 29, 30, 44, 45, & 46 not shown 

 

See Figure 12 for installation of 29 & 30 

 

See Figure 5 for 45 

 

See Figure 11 for installation of 46 

 

 

Summary of Contents for LAZER Z UVD60

Page 1: ...0 000 Higher 109 1167 Drive Kit Lazer Z XS Air Cooled 605 Triton 600 000 Higher 109 1167 Drive Kit Lazer Z XS Liquid Cooled 605 Triton 600 000 Higher 109 1167 Drive Kit and 109 2203 Floor Pan Weight Lazer Z 665 Triton 600 000 Higher 109 1168 Drive Kit Lazer Z XS Air Cooled 665 Triton 600 000 Higher 109 1168 Drive Kit Lazer Z XS Liquid Cooled 665 Triton 600 000 Higher 109 1168 Drive Kit and 109 220...

Page 2: ...n large 4 4 4 4 4 21 Chute Pivot Pin 1 1 1 1 1 22 Hair Pin small 1 1 1 1 1 23 3 8 16 x 1 00 Hex Screw 13 16 16 12 12 24 3 8 Whizlock Nut 16 19 19 15 15 25 3 8 Spring Disk Washer 13 16 16 16 16 26 Handle Mount Weldment 1 27 Belt Shield Stud 1 1 1 1 1 28 3 8 16 x 75 Hex Screw 3 3 3 3 3 29 Belt Cover Spacer 1 60 only 1 60 only 1 60 only 1 60 only 1 60 only 30 7 16 Spring Disk Washer 2 60 only 2 60 on...

Page 3: ...Page 3 of 13 109 4195 Rev A FIGURE 1 LAZER Z SN 352 000 509 999 ASSEMBLY DIAGRAM Shown without ROPS for clarity ALL LAZER Z XP LAZER Z XS AND LAZER Z SN 510 000 HIGHER Shown without ROPS for clarity ...

Page 4: ...a liquid cooled Lazer Z the rear bumper plate must be removed Remove rear bumper plate Reattach the lower side bumper bars to the vertical HOT engine guard shield using two of the original screws washers and whizlock nuts removed from the bumper plate 3 Remove the lower two screws holding the clutch guard plate HOT engine guard on liquid cooled units to the rear frame of the Lazer Z unit 4 Install...

Page 5: ...us WHAT CAN HAPPEN The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall which could cause injury HOW TO AVOID THE HAZARD DO NOT rely solely on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support 12 Install the right and left hand frame brackets Items 14 and 15 loosely to the mount weldment and wheel channels o...

Page 6: ...s shown it will be necessary to push the capscrew through the masking tape applied in step 14 Install one 3 8 16 x 4 1 2 hex capscrew spring disk washer and 3 8 16 whizlock nut through the top tube as shown it will be necessary to push the capscrew through the masking tape applied in step 14 NOTE Be sure the spring disk washer cone is installed towards the head of all capscrews FIGURE 5 For All La...

Page 7: ...f the spring disk washer faces the head of the screw See Figure 7 Lazer Z units with SN 352 000 509 999 only 32 Remove the E clip and handle from the handle assembly Item 7 Discard the mount that came with the handle assembly Install the handle and E clip onto the handle mount Item 26 that came in the completing kit 33 Mount the handle assembly Item 7 onto left hand frame bracket Item 15 using 3 8...

Page 8: ...s 156 163 N m 7 Re install the deck drive belt in the lower groove of the double sheave Install the plug Item 40 into the bore of the double sheave 8 Remove the discharge chute from the deck Discard the mounting hardware but save the discharge chute for use during side discharge operation The chute pivot pin Item 21 and hairpin Item 22 may be stored in the pivot holes on the discharge chute during...

Page 9: ...p 4 Torque the sheave nut to 5 8 18 Nut 15 16 Hex 90 110 ft lbs Use special tool 109 2979 to hole spindle from rotating See Figure 10 Do not use the blade bolt to prevent rotation FIGURE 10 Reinstall blade and torque bolt to For units with a 1 2 20x2 blade bolt torque to 50 60 ft lbs 75 81 N m 23 Reinstall the deck drive belt in the lower grove of the double sheave Install plug Item 40 into bore o...

Page 10: ...On 60 and 66 units the outside end of the cover is slotted and can slip between the two washers assembled in step 26 The plastic knob does not need to be removed On 72 units the cover has a hole and the plastic knob must be installed after the cover has been positioned On Units SN 600 000 and Higher with Triton decks 32 Adjust dog leg baffle to match Ultra Vac blower intake opening Adjusting too w...

Page 11: ...le ROPS installed require additional mounting plates Item 42 and a front weight Item 41 to be installed The front weight is removable and retained by using hairpins Item 43 Units SN 439 999 and Lower 2 Locate the position of the mounting holes Clamp a weight plate to the front of the floor pan See Figure 17 The ears on the weight plate should be towards the bottom upside down from the actual mount...

Page 12: ... Items 34 35 and 36 The weight plates will only fit with the ears located near the bend in the floor pan See Figure 17 The decal on the outside of the floor pan will still be visible with the weight plates mounted Install the Removable Weights Note The removable weights are heavy Use care when lifting them Make sure that you can hold them securely before lifting them Use caution when positioning y...

Page 13: ...hat the blower drive operates correctly prior to delivery to customer 2 The Ultra Vac blower operates when deck drive is engaged Be sure that all persons are clear of the mower deck and blower before engaging the cutting blades Set the throttle to midway position Pull outward on the PTO switch to the ROTATE position 3 To disengage the deck drive and blower set the throttle to midway position Push ...

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