Exmark Phazer PHZ19KA343, Operator'S Manual

Page 1: ...PHAZER For Serial Nos 790 000 Higher Part No 4500 335 Rev A ...

Page 2: ...pplied for information regarding The U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this engine Owner s Manual with your unit Should this engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered through the engine manufacturer Exmark reserves the right to make changes ...

Page 3: ...tributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them promptly for you from the factory All Exmark parts are thoroughly tested and inspected before leaving the factory however attention is...

Page 4: ...e 23 Service Air Cleaner 24 Change Engine Oil 24 Check Hydraulic Oil Level 24 Check Tire Pressures 24 Check Condition Of Belts 24 Lubricate Grease Fittings 25 Lubricate Caster Wheel Hubs 25 Check Spark Plugs 26 Change Hydraulic System Filter 26 Thread Locking Adhesives 27 Mobil HTS Grease Or Food Grade Anti seize 27 Dielectric Grease 27 Adjustments 28 Deck Leveling 28 Pump Drive Belt Tension 28 De...

Page 5: ... mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of t...

Page 6: ...during fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place gasoline containers on the ground away from your vehicle before filling Do Not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners m...

Page 7: ...g on the mower After striking a foreign object or abnormal vibration occurs inspect the mower for damage and make repairs before restarting and operating the mower Before clearing blockages Whenever you leave the mower Stop engine wait for all moving parts to stop and engage parking brake Before refueling Before dumping the grass catcher WARNING Hands feet hair clothing or accessories can become e...

Page 8: ...sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope Follow the manufacturer s recommendations for wheel weights or counter weights to improve stability Use extreme care with grass catchers or attachments These can change the stability of the machine and cause loss of control Maintenance and Storage Disengage drives lower implement set...

Page 9: ...e parts supplied as original equipment WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight...

Page 10: ...ible New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your...

Page 11: ...Safety 109 2463 109 2465 109 2467 109 2490 109 2539 109 2862 109 2992 116 0950 11 ...

Page 12: ...Safety 109 2494 12 ...

Page 13: ...le brake is engaged Operator Controls Steering and Motion Control Note Motion control levers are adjustable to two heights Separate levers on each side of the console control speed and direction of travel of the respective drive wheels Steering is controlled by varying the position of the levers relative to each other Moving motion control levers outward in slots locks the drive system in neutral ...

Page 14: ...eck is attached to out front support frame Two optional anti scalp rollers Deck design allows for bagging mulching or side discharge Deck Depth 5 0 inches 12 7 cm Cutting Height Adjustment Foot operated deck lift lever is used to adjust the cutting height from 1 inch 2 5 cm to 5 inches 12 7 cm in 1 4 inch 6 4 mm increments The cutting height adjustment handle has a transport position and all adjus...

Page 15: ...t lb 156 163 N m Anti Scalp Roller Nyloc Nut 40 45 ft lb 54 61 N m Engine Mounting Bolts 25 30 ft lb 34 41 N m Wheel Lug Nuts 90 95 ft lb 122 129 N m Clutch Retaining Bolt secured with threadlocker 55 60 ft lb 75 81 N m Product Overview Figure 4 1 Fuel Cap 4 Parking Brake Lever 2 Motion Control Lever 5 Height of Cut Foot Lever 3 Controls 15 ...

Page 16: ... the brake The unit must be tied down and brake engaged when transporting Ignition Switch Located right of center on the console The ignition switch is used to start and stop the engine The switch has three positions OFF ON and START Insert key into switch and rotate clockwise to the ON position Rotate clockwise to the next position to engage the starter key must be held against spring pressure in...

Page 17: ... 2 Pull up and back on the parking brake lever to engage the parking brake 3 Push in on the PTO switch to the STOP position Note It is not necessary for the operator to be in the seat to start the engine 4 Place the throttle midway between the SLOW and FAST positions 5 On a cold engine push the choke lever forward into the ON position On a warm engine leave the choke in the OFF position 6 Turn ign...

Page 18: ...apidly by positioning one lever too much ahead of the other Operator may lose control of the machine which may cause damage to the machine or injury Use caution when making turns Slow the machine down before making sharp turns Important To begin movement forward or backward the operator must be in the seat the brake lever must be disengaged pushed down before the motion control levers can be moved...

Page 19: ...aised by pushing down on the foot operated deck lift assist lever located at the front right corner of the floor pan Note When changing the cutting height positions always come to a complete stop and disengage the PTO Figure 7 1 Transport position and 5 inch 12 7 cm cutting height position 4 Insert the height adjustment pin into the hole corresponding to the desired cutting height and install the ...

Page 20: ...caution when loading units on trailers or trucks One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward Having a full width ramp provides a surface for the frame members to contact if the uni...

Page 21: ... the first 250 hours Change the hydraulic filter Before each use or daily Check the engine oil level Check the mower blades Check the safety interlock system Check for loose hardware Clean the engine air cooling system Clean the grass build up from under the deck Every 25 hours Grease the belt idlers Every 40 hours Check the hydraulic oil level Check the tire pressures Check the condition of the b...

Page 22: ... for winter storage Check the voltage of the battery with a digital voltmeter Locate the voltage reading of the battery in the table and charge the battery for the recommended time interval to bring the charge up to a full charge of 12 6 volts or greater Important Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts ...

Page 23: ...the neutral lock position starter must not crank Try to start with operator in seat parking brake engaged PTO disengaged and the left motion control lever in starter must not crank repeat again with the right lever in then with both levers in starter must not crank 2 Check the kill circuits Run engine at one third throttle disengage parking brake and raise off of seat but do not get off of machine...

Page 24: ...l rubber seal contacts the filter adapter then tighten filter an additional 1 2 to 3 4 turn 5 Clean around oil fill cap and remove cap Fill to specified capacity and replace cap 6 Use oil recommended in engine owner s manual Do Not overfill Start the engine and check for leaks Stop engine and recheck oil level Check Hydraulic Oil Level Service Interval Every 40 hours 1 Stop engine and wait for all...

Page 25: ...ck in Place cap back on Lubricate Caster Wheel Hubs Service Interval Yearly 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Figure 9 1 Seal guard 2 Spacer nut with wrench flats 2 Remove caster wheel from caster forks 3 Remove seal guards from the wheel hub 4 Remove one of the spacer nuts from the axle assembly in the caster wheel Note that thread locking adhesiv...

Page 26: ...k plugs check condition and reset gaps or replace with new plugs See Engine Owner s Manual Change Fuel Filter Service Interval As required A fuel filter is installed between the fuel tanks and the engine Replace when necessary Replacement Filters Kawasaki Kawasaki P N 49019 7001 Change Hydraulic System Filter Service Interval After the first 250 hours Every 500 hours Yearly whichever comes first t...

Page 27: ...le operates at normal noise levels and moves smoothly forward and reverse at normal speeds then the transaxle is considered purged Note Do Not change hydraulic system oil except for what can be drained when changing filter unless it is felt the oil has been contaminated or been extremely hot Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system Fuel T...

Page 28: ...calp rollers if installed and tighten securely Note When above adjustments have been made the front of the deck will be slightly lower than the rear of the deck Pump Drive Belt Tension Self tensioning No adjustment necessary Deck Drive Belt Tension Self tensioning No adjustment necessary Electric Clutch Adjustment No adjustment necessary Motion Control Linkage Adjustment Note There are two lever h...

Page 29: ...ll debris from around the engine and hydraulic pumps daily 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Clean all debris from rotating engine air intake screen and from around engine shrouding Remove Engine Shrouds and Clean Cooling Fins Service Interval Every 80 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Rem...

Page 30: ...ulfuric acid which is poisonous and can cause severe burns Swallowing electrolyte can be fatal or if it touches skin can cause severe burns Wear safety glasses to shield eyes and rubber gloves to protect skin and clothing when handling electrolyte Do Not swallow electrolyte Federal law states that batteries should not be placed in the garbage Management and disposal practices must be within releva...

Page 31: ...toff valve 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 The throttle and choke are not in the correct position 4 Be sure the throttle control is midway between the SLOW and FAST positions and the choke is in the ON position for a cold engine or the OFF position for a warm engine 5 Dirt in fuel filter 5 Replace the fuel filter 6 Dirt water or stale fuel is in the fuel system 6 C...

Page 32: ...wer 5 Tire pressure in drive tires not correct 5 Adjust tire pressure in the drive tires 6 Blade spindle bent 6 Contact an Authorized Service Dealer Uneven cutting height 7 Tips of adjacent blades are at an uneven cutting height Blades tips should be even within 3 16 inch which is approximately one blade thickness 7 Replace blades spindles and or check for damage to mower deck 1 Cutting blade s is...

Page 33: ... RED RED RED BLACK DK BLUE WHITE DK GREEN SEAT DELAY MODULE CONTROL SEAT SWITCH ELECTRIC CLUTCH PTO GROUND FUSE FUSE STARTER SOLENOID LH MOTION CONTROL RH MOTION CONTROL BRAKE START RELAY IGNITION SWITCH HOUR METER PTO SWITCH SEAT DELAY MODULE INPUT KILL RELAY ENGINE KILL FUEL SOLENOID OIL PRESSURE RECTIFIER REGULATOR TERMINAL A VOLTAGE REGULATOR TERMINAL B BATTERY TERMINAL I HOUR METER PTO SWITCH...

Page 34: ...BLACK LT BLUE BLACK BLACK BLACK TAN TAN BLACK TAN GREY VIOLET LT BLUE LT BLUE PINK BLACK STRIPE DK GREEN LT GREEN LT GREEN DK GREEN DK GREEN LT BLUE DK GREEN DK GREEN DK GREEN YELLOW ORANGE BLK STRIPE BLACK DK GREEN WHT STRIPE BLACK BLACK WHITE DK GREEN WHT STRIPE ORANGE BLK STRIPE 3 START POSITION 1 OFF 2 RUN B I S CIRCUIT MAKE X Y NONE B I A OFF RUN START A B I S X Y 20 AMP FUSE WIRES CROSSING N...

Page 35: ...r Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark turf equipment including any defective part must be returned t...

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Page 37: ...Service Record Date Description of Work Done Service Done By 37 ...

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Page 40: ...DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB Place Model No and Serial No Label Here Included in the Literature Pack or Fill i...