Exmark Quest 4500-451, Parts Manual

Page 1: ...For Serial Nos 790 000 Higher Part No 4500 451 Rev B QUEST ...

Page 2: ... 1 ...

Page 3: ...Page Cutter Housing Assembly 9 42 Deck Group 3 4 48 Deck Group 5 6 52 Deck Group 7 8 Decal Group 20 Electrical Diagram 22 Electrical Group 21 Electrical Logic Schematic 23 Engine Group 17 Frame Group 10 11 Fuel Group 16 Motion Control Group 12 13 Seat Group 14 15 Transaxle Assembly 19 Transaxle Group 18 ...

Page 4: ...e 1 Item Part No Description Qty 11 109 5498 03 Baffle Discharge 1 12 109 6393 Washout Port Kit 1 12 1 95 2747 Fitting Washout 1 12 2 46 6290 O Ring 1 12 3 93 6083 Screw HWH 1 2 20 x 1 2 Taptite 2 12 4 95 3270 Connector Hose 1 13 109 6572 Bushing Idler 1 14 104 8301 Nut Nyloc 3 8 16 Flg 8 15 109 6886 Spring Torsion 1 16 109 8744 Complete Cutter Housing Asm 2 17 109 8788 Bushing Flanged 6 18 109 88...

Page 5: ... x 1 1 4 6 30 3231 31 Bolt Carriage 3 8 16 x 2 1 2 1 Item Part No Description Qty 32 109 6459 Decal Warning Belt Shield 2 33 110 6691 Decal Danger 2 34 109 6036 Decal Roller Anti Scalp 1 35 116 0533 Decal Blade Torque 1 37 93 7009 Decal Danger Deflector 1 40 3230 23 Bolt Carriage 5 16 18 x 3 4 short neck 4 41 116 1557 03 Weight 1 42 32144 41 Screw HWH 3 8 16 x 7 8 Taptite 2 V 109 9970 Asm 42 Deck ...

Page 6: ...scription Qty 16 3231 25 Bolt Carriage 3 8 16 x 1 1 4 4 17 109 3449 Shield Belt 2 18 3230 23 Bolt Carriage 5 16 18 x 3 4 Short Neck 6 19 109 5667 Ring Bolt Retaining 4 20 104 8300 Nut Nyloc 5 16 18 Flg 10 21 109 5498 03 Baffle Discharge 1 22 110 6691 Decal Danger 2 23 109 6459 Decal Belt Shield Warning 2 24 109 6034 Decal Deck 48 1 25 109 6035 Decal Belt Routing 1 26 109 6036 Decal Anti Scalp Roll...

Page 7: ...age 3 8 16 x 1 1 4 8 8 104 8301 Nut Nyloc 3 8 16 Flg 8 9 109 5364 Belt 1 10 109 6393 Kit Washout Port 1 10 1 95 2747 Fitting Washout Port 1 10 2 46 6290 O Ring 1 10 3 93 6083 Screw HWH 1 2 20 x 1 2 Taptite 2 10 4 95 3270 Connector Hose 1 13 109 8854 Pin Chute 1 14 109 6886 Spring 1 15 109 5151 Chute Deflector 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Appl...

Page 8: ... Description Qty 16 3231 25 Bolt Carriage 3 8 16 x 1 1 4 4 17 109 3449 Shield Belt 2 18 3230 23 Bolt Carriage 5 16 18 x 3 4 Short Neck 6 19 109 5667 Ring Bolt Retaining 4 20 104 8300 Nut Nyloc 5 16 18 Flg 12 21 109 5498 03 Baffle Discharge 1 22 110 6691 Decal Danger 2 23 109 6459 Decal Belt Shield Warning 2 24 109 6033 Decal Deck 52 1 25 109 6035 Decal Belt Routing 1 26 109 6036 Decal Anti Scalp R...

Page 9: ...riage 3 8 16 x 1 1 4 8 8 104 8301 Nut Nyloc 3 8 16 Flg 8 9 109 3661 Belt 1 10 109 6393 Kit Washout Port 1 10 1 95 2747 Fitting Washout Port 1 10 2 46 6290 O Ring 1 10 3 93 6083 Screw HWH 1 2 20 x 1 2 Taptite 2 10 4 95 3270 Connector Hose 1 13 109 8854 Pin Chute 1 14 109 6886 Spring 1 15 109 5151 Chute Deflector 1 Exmark red touch up paint spray paint P N 1 850337 6 oz liquid bottle P N 103 9140 Ap...

Page 10: ...0 4360 Shield Bearing 1 Item Part No Description Qty 4 109 7431 Spindle Hex Pilot 1 5 109 7429 Washer Blade Drive 1 6 116 0005 Bolt Sems Blade 1 7 3219 6 Nut Hex 5 8 18 1 8 32144 41 Screw HWH 3 8 16 x 7 8 Taptite 6 Apply Mobil HTS grease P N 103 5217 1 5 oz packet or a food grade anti seize between the spindle bearings DO NOT use a copper or nickel based anti seize ...

Page 11: ...5 3296 45 Nut Nyloc 1 2 13 Thin 1 6 109 3667 Bearing Flange 4 7 104 8300 Nut Nyloc 5 16 18 Flg 8 Item Part No Description Qty 8 322 5 Screw HH 5 16 18 x 1 8 9 116 0183 01 Wld Shaft Front Red 1 116 0183 03 Wld Shaft Front Black 1 10 116 0182 01 Wld Shaft Rear Red 1 116 0182 03 Wld Shaft Rear Black 1 11 3234 5 Screw HH FLG 5 16 18 x 3 4 1 12 116 0145 01 Link Red 2 116 0145 03 Link Black 2 13 116 014...

Page 12: ...gine RH Black 1 11 109 5363 01 Guard Rear Red 1 109 5363 03 Guard Rear Black 1 Item Part No Description Qty 12 109 3709 Panel Front Exmark 1 116 0550 Panel Front Realtree 1 13 116 0828 Fender Exmark LH 1 116 0548 Fender Realtree LH 1 14 116 0829 Fender Exmark RH 1 116 0549 Fender Realtree RH 1 15 9266714 Screw HWH 1 4 20 x 50 6 16 3234 5 Screw HH FLG 5 16 18 x 3 4 9 17 104 8301 Nut Nyloc 3 8 16 Fl...

Page 13: ... 1 13 3220 2 Nut Jam 5 16 24 1 1 14 3220 20 Nut Jam 5 16 24 1 2 Asm Motion Control RH 1 2 1 5 0838 Washer 2 Item Part No Description Qty 2 2 52 2900 Washer Poly 4 2 3 103 9928 Bearing Igus 2 2 4 104 8300 Nut Nyloc 5 16 18 Flg 1 2 5 104 8301 Nut Nyloc 3 8 16 Flg 2 2 6 109 3414 Rod Steering 1 2 7 109 3728 Nut Rod Adjustment 1 2 8 116 0150 Tube Motion Control 1 2 9 116 0153 Wld Motion Control RH 1 2 ...

Page 14: ...r 1 8 x 3 4 2 15 32128 20 Nut Whizlock 5 16 18 12 16 1 403180 Screw HH 5 16 18 x 1 1 4 Sp 4 17 109 5957 Damper Motion Control 2 18 109 5825 Tube Brake Pivot 1 Item Part No Description Qty 19 109 5918 Asm Lever W Grip 1 19 2 1 633268 Grip Brake Lever 1 20 107 7581 Bushing 2 21 116 0209 Wld Bellcrank 1 22 701197 E Ring 3 23 109 5834 Spacer 1 24 109 5868 Bolt Carriage 1 4 20 x 9 1 25 104 7201 Nut Nyl...

Page 15: ... 107 1880 Kit Seat Tracks 1 5 3 108 6163 Armrest Kit 1 5 3 1 110 6569 LH Armrest Kit 1 Item Part No Description Qty 5 3 2 110 6570 RH Armrest Kit 1 5 3 3 108 6179 Screw Button Head 5 16 18 x 1 2 6 6 104 8300 Nut Nyloc 5 16 18 Flg 8 7 103 9376 Bumper Seat 2 8 27 0410 Screw Shoulder 5 16 18 x 1 Sp 2 9 103 3999 Decal Exmark Logo 1 10 109 6016 Decal Service Aid 1 Exmark black touch up spray paint glos...

Page 16: ...69 Kit Armrest LH 1 5 3 2 110 6570 Kit Armrest RH 1 5 3 3 108 6179 Screw Button Head 5 16 18 x 1 2 6 Item Part No Description Qty 6 104 8300 Nut Nyloc 5 16 18 Flg 4 7 103 9376 Bumper Seat 2 8 27 0410 Screw Shoulder 5 16 18 x 1 Sp 2 9 103 3999 Decal Exmark Logo 1 10 109 6016 Decal Service Aid 1 11 37 8771 Screw Shoulder 5 16 18 x 5 8 4 12 5 4460 Washer Pivot 1 13 92 9674 Knob 1 Exmark black touch u...

Page 17: ... 4 1 633349 Spring Compression 2 5 3296 47 Nut Nyloc 5 16 18 Thin 2 Item Part No Description Qty 6 3230 16 Bolt Carriage 5 16 18 x 7 8 1 7 104 8300 Nut Nyloc 5 16 18 Flg 1 8 1 303077 Clamp Fuel Line 4 9 105 1853 Clamp Fuel Line 1 10 109 0304 Hose Fuel Line 2 1 2 1 11 1 603770 Valve Fuel 1 12 109 0286 Hose Fuel Line 35 1 13 Briggs Stratton Part No 695666 Fuel Filter 1 Refer to Engine Owner s manual...

Page 18: ... 28 1 Item Part No Description Qty 10 2 1 513034 Sleeve Bearing 2 11 109 3397 Pulley Flat Idler 3 50 Dia 2 12 1 603384 Bushing Pivot Idler 1 13 3231 11 Bolt Carriage 3 8 16 x 3 1 2 1 14 3256 4 Washer 3 8 Std 1 15 3231 5 Bolt Carriage 3 8 16 x 1 3 4 2 16 104 8301 Nut Nyloc 3 8 16 Flg 3 17 1 603402 Spring 1 18W 1 403124 Elbow 90 1 19 115 9613 Belt 1 20 1 303334 Washer Spring Disc 5 16 1 21X 32144 10...

Page 19: ...8 Flg 8 9 3230 9 Bolt Carriage 5 16 18 x 2 3 4 4 10 3256 3 Washer 5 16 Std 2 11 322 12 Screw HH 5 16 18 x 2 1 2 2 Item Part No Description Qty 12 109 3652 Spacer 2 13 3230 30 Bolt Carriage 5 16 18 x 4 1 2 2 14 109 3710 Tube Spacer 1 15 104 8301 Nut Nyloc 3 8 16 Flg 1 16 3290 357 Nut Whizlock 3 8 16 1 17 109 3711 Rod Tension 1 18 109 3322 Clamp Hose 4 19 109 5395 Arm Hydro Bypass 2 20 3229 1 Bolt C...

Page 20: ...E 6 1 3 109 3540 O Ring Charge Seal Cover 48 52 Only 1 4 109 5938 Kit Fan And Pulley 1 Item Part No Description Qty 4 1 114 8453 Fan Hydro 1 5 109 5939 Kit Hub 1 5 1 109 3536 Nut Hub 1 6Q 109 3537 Kit Complete Seal 1 7 115 5057 Cover Nut 1 Note The above numbers can be used on both right and left hand transaxle assemblies Q Not shown ...

Page 21: ...eight of Cut 1 12 116 0551 Decal Height of Cut 1 13 109 6035 Decal Belt Routing 48 52 1 14 109 6014 Decal Belt Routing 1 Item Part No Description Qty 15 110 6691 Decal Danger 2 16 116 0531 Decal Engine RPM 1 17 116 0533 Decal Blade Torque 1 18 109 8965 Decal Safety Warning 1 19 109 6036 Decal Anti Scalp Roller 1 20 109 6034 Decal Deck 48 1 21 109 6033 Decal Deck 52 1 22 1 303520 Decal Trivantage 4...

Page 22: ...Throttle Choke 42 1 103 6327 Decal Throttle Choke 48 52 1 12 3258 166 Screw PPH 1 4 20 x 3 4 4 Item Part No Description Qty 13 1 513374 Meter Engine Hours 1 14 103 5221 Switch PTO 1 15 116 0229 Switch Key 1 17 116 0528 Control Throttle 1 19 1 807513 Bolt Carriage 10 24 x 1 2 2 21 32128 33 Nut Whizlock 1 4 20 3 22 99 7408 Switch 1 23 105 1853 Clamp Hose Hydro 1 25 109 7653 Asm Positive Battery Cabl...

Page 23: ...ELECTRICAL DIAGRAM 22 ...

Page 24: ...ELECTRICAL LOGIC SCHEMATIC 23 ...

Page 25: ... 24 NOTES ...

Page 26: ... 25 SERVICE RECORD Date Description of Work Done Service Done By ...

Page 27: ... 26 ...

Page 28: ... 2009 Exmark Mfg Co Inc Part No 4500 451 Rev B Industrial Park Box 808 402 223 6300 Beatrice NE 68310 Fax 402 223 5489 All Rights Reserved Printed In USA ...