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g204645

Figure 18

1.

New hole location

2.

Measure for new hole location

3.

Measure for cut line

4.

Cut tube

B.

Drill three 3/8 inch holes.

C.

Measure from the end of the tube the amount to
remove, create marks, and apply masking tape
around the tube as a guide.

D.

Carefully cut the tube and discard the end.

6.

Drill the 7/32 inch holes in the lower tube using the
upper tube holes as reference. See Figure 19.

7.

Remove tubes from the unit and assemble the upper
and the lower tubes using three #10-24 x 3/4 inch
hex washer head screws, three #10 washers, and
three #10-24 nyloc nuts. The screw head should
be installed to the inside of the tube to provide
minimum obstruction to flow. Make sure that the
upper and the lower ends are oriented properly as the
tubes are assembled. (Parting lines should roughly
be lined up.)

g007028

Figure 19

1.

Drill the holes here

Installing the ROPS Pin

To prevent the ROPS bar from damaging the hopper,
install the ROPS pin assembly.

1.

Using 11/64 or #19 drill bit, drill the inner RH ROPS
hole 3/4 inch (19mm) deep as shown in Figure 20.

g038069

Figure 20

1.

Drill

3.

#10-24 x 3/4 inch hex
screw

2.

#10 washer

4.

ROPS pin with lanyard

2.

Place the #10 washer and lanyard cable end onto
the #10-24 x 3/4 inch hex screw and install into the
RH ROPS hole.

3.

Install the ROPS pin.

4.

Repeat steps through for the LH ROPS.

Fill Out Warranty Registration
Form

Fill out the online warranty registration form.

9

 

Summary of Contents for ULTRAVAC 126-6122

Page 1: ...of California to cause cancer birth defects or reproductive harm Loose Parts Use the chart below to verify that all parts have been shipped Part numbers not shown are available on the dealer extranet Dealer Pack Part No Description Qty Use Fill out the online warranty registration form Literature Pack Manual Operator s 2017 Exmark Mfg Co Inc P O Box 808 Beatrice NE 68310 Part No 4503 657 Rev A Pri...

Page 2: ...he following charts to verify the kits required for the unit you are installing the UltraVac on E and S Series Deck Completing Kit 48 inch 126 6196 52 inch 126 6197 60 inch 126 6198 X Series Deck Completing Kit 48 inch 126 6209 52 inch 126 6210 60 inch 126 6211 2 ...

Page 3: ... Figure 1 Install the transmission support bracket and secure with nuts g189992 Figure 1 1 Retain nuts 3 Rear weight 2 Transmission support bracket 4 Torx bolts 5 Remove and discard the torx bolts and nuts on the left and right sides of the rear guard that attaches it to the frame 6 Install the legs of the LH and RH bagger support bracket onto the transmission studs and secure with the nuts retain...

Page 4: ...ifting them Use caution when positioning your hands so that you Do Not set them down on your hands or fingers 1 Assemble the weights by placing the weight bracket plate inside the mount channel Install the tabbed weight bracket plate inside the mount channel and against the weight bracket plate as shown in Figure 4 Secure the mount channel assembly to the weight using two 3 8 16 x 2 1 2 inch bolts...

Page 5: ...d retain the standard right side belt cover wireform bracket and its hardware 3 Install the belt cover bracket 48 and 52 Inch Decks Use two 3 8 16 x 1 1 4 inch carriage bolts and two 3 8 inch flanged nyloc nuts as shown in Figure 7 g037341 Figure 7 48 and 52 Inch Decks 1 3 8 16 x 1 1 4 inch carriage bolt 2 Belt cover bracket 3 3 8 inch flanged nyloc nut 60 Inch Deck Use two 3 8 16 x 1 1 4 inch car...

Page 6: ...17 N m 2 Install with cone towards nut Check blade bolt torque after completing this installation Torque blade bolt to 50 60 ft lb 75 81 N m 5 Re install the deck drive belt in the lower groove of the double sheave Install the plug into the bore of the double sheave g190023 Figure 10 1 Belt cover bracket 4 Belt 2 Belt cover 5 Deck sheave and nyloc plug 3 Knob Installing the Blower Assembly 1 Mount...

Page 7: ...ed under both lips on the deck g038066 Figure 14 1 Blower 3 Deck lip 2 Belt cover 7 Install the knob and its hardware Installing the Hopper Frame 1 Remove the hairpin from the hopper frame Insert the hopper frame into the LH hopper mount bracket see Figure 15 Rest the other end of the hopper frame between the tabs on the RH hopper mount bracket Reinstall the hairpin to secure the hopper frame Note...

Page 8: ...the Tubes 1 Slip the upper and the lower tubes together 2 Insert the upper tube into the hopper seal push in then pull out so that the seal is extended outward 3 Align the dimple on the upper tube with the end of hopper seal and center between the two screws as shown in Figure 17 g007027 Figure 17 1 Dimple 4 Set the deck in the lowest cutting position 5 Slide the lower tube onto the blower and att...

Page 9: ...d to the inside of the tube to provide minimum obstruction to flow Make sure that the upper and the lower ends are oriented properly as the tubes are assembled Parting lines should roughly be lined up g007028 Figure 19 1 Drill the holes here Installing the ROPS Pin To prevent the ROPS bar from damaging the hopper install the ROPS pin assembly 1 Using 11 64 or 19 drill bit drill the inner RH ROPS h...

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