2. Maintenance Description
Operational precautions
Caution
Inhaling asbestos may cause disorders of respiration system or cancer, therefore, never use air
hose or dry brush to clean brake parts. Use vacuum cleaner or other authorized tool instead. The
brake caliper can be removed without removing the hydraulic system. After the hydraulic system is
removed, or the brake system is felt to be too soft, bleed the hydraulic system. While refilling brake
fluid, care should be taken not to let the foreign material entering into the brake system. Do not spill
brake fluid on the painted surfaces, plastic or rubber parts to avoid damage. Check the operation of
the brake system before riding. Please refer to the Maintenance Manual of tubeless tire in respect
to the removal, repair and installation of the tire.
Specifications
Item
Standard (mm)
Limit (mm)
The thickness of front and rear brake disk
4.000
3.500
Front and rear brake disk eccentricity
< 0.100
0.300
Master cylinder inner diameter (hand
brake)
11.000 ~ 11.043
11.055
Master cylinder piston outer diameter
(hand brake)
10.957 ~ 10.984
10.945
Master cylinder inner diameter (foot
brake)
18.900 ~ 18.943
18.955
Master cylinder piston outer diameter
(foot brake)
18.857 ~ 18.884
18.845
Diameter of rear disk
190.000
-
Thickness of rear brake lining
4.800
2.000
Tire pressure as cold :
8(7)psi (On-road)
5(3.5)psi
(Off-road)
Torque
Brake hose bolt
23 N-m
Bolt for brake caliper
39 N-m
Bolts for the brake disk
25 N-m
Brake lever nut
10 N-m
Air-bleed
valve
5 N-m
Rear wheel nu
50 N-m
Rear axle castle nut
100 N-m
Rear wheel axle nut
50 N-m
Rear cushion mounting bolt
45 N-m
Summary of Contents for Patriot 430
Page 1: ...SERVICE MANUAL PATRIOT 430...
Page 4: ...3 SERIAL NUMBER Frame number Engine number Home page Contents...
Page 24: ...23...
Page 25: ...24...
Page 26: ...25...
Page 27: ...26...
Page 28: ...27 7 Lubrication Points...
Page 71: ...70 Muffler mounting bolt 12 N m Tighten the muffler bolts specified torque 29 N m...
Page 139: ...L CASE R CASE...
Page 148: ...Apply Loctite 510 Flange sealant to the mating surface of the left crankcase L CASE R CASE...
Page 161: ......
Page 162: ......
Page 235: ...1 Electrical Diagram 18 1...