Exsys EX-6010, Manual

Page 1: ...ssignments and Cable Wiring 6 3 2 2 Digital I O Control Pins 5V TTL Level 7 3 2 3 RS 422 485 Pin Assignments 7 3 2 4 DIP Switch Settings 8 3 3 Rear Panel Layout 8 3 3 1 Input Power Connectors 9 3 3 2 LED Indicators 9 4 Configuring the Data Gateway 10 4 1 Em Manager Program 10 4 2 Web Browser Console Configuration 12 4 2 1 Entering the web Browser Console 12 4 2 2 Updating Configuration 14 5 Diagno...

Page 2: ...RS 232 422 485 DIO to Ethernet Data Gateway ii 5 1 Entering Setup 18 5 2 Digital I O 20 6 Troubleshooting 23 6 1 The em exe cannot find the unit 23 6 2 How to Restore the unit to its default Settings 25 ...

Page 3: ... web browser console to change its settings by Internet Browser easily 1 1 Features Provides one RS232 422 485 Port over LAN Provides 7 Digital I O Lines over LAN Allows to Reset the Hardware from External Supports 4 wire RS 422 485 and 2 wire RS 485 applications 300bps to 115 2Kbps Serial Port Baud Rate Built in 15KV ESD Protection for ALL Signals Provides TCP Server TCP Client and UDP Modes Prov...

Page 4: ...r Requirements Power Input Power Consumption 1 RS 232 and RS 422 485 are shared port only one of them can be used simultaneously 4 wire RS 422 TxD RxD 4 wire RS 495 TxD RxD 2 wire RS 485 Data RS 232 signals TXD RXD RTS CTS DTR DSR DCD GND Terminal Block RS 422 485 DB9 male RS 232 15KV Built in None Odd Even 7 8 1 2 300 to 115 2Kbps 12V DC via DC Jack or 12V DC via Terminal Block 110mA 12V DC ...

Page 5: ... Ethernet Data Gateway 3 Mechanical Specifications Material Gross Weight Environmental Operating Temperature Storage Temperature Operating Humidity Metal 38065g 0 84 lb 0 to 558C 32 to 1318F 20 to 858C 4 to 1858F 5 to 95 RH ...

Page 6: ... Check List Before installing the product please make sure the following accessories are well packed in the box RS 232 422 485 DIO to Ethernet Data Gateway x 1 Optional 12V DC 1 5A AC Adapter x 1 Installation Guide 1 Mark the check box to help you check it ...

Page 7: ...Power Input RS 232 connector DB9 Digital I O Pins Reset Input Active Low RS 422 485 connectors DIP Switch for RS 485 422 mode settings and Terminator Enable Disable RS 232 DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 DIO7 RST IN GND TXD TXD RXD 485 RXD 485 485 422 N A RXD TERM EN TXD TERM EN PWR 12V DC IN 10 100M Ethernet TX RX LINK SYS GND 12V DC IN RS 232 485 422 DIO to Ethernet Data Gateway ...

Page 8: ...d Cable Wiring DB9 Male to DB9 Male Wiring 1 5 RS 232 DIO1 DIO7 Reset RS 422 DIP Switch Connector RS 485 6 9 9 Pins Signal 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 NC DB9 Gateway DB9 Serial Device 1 DCD 1 DCD 2 RXD 2 RXD 3 TXD 3 TXD 4 DTR 4 DTR 5 GND 5 GND 6 DSR 6 DSR 7 RTS 7 RTS 8 CTS 8 CTS ...

Page 9: ...Voltage 0 45 V Vdd 4 5V Iol 1 6mA Sink Current 1 6 mA Vdd 4 5V Vin 0 45V Output High Voltage 2 4 V Vdd 4 5V Ioh 60uA Source Current 10 60 uA Vdd 4 5V Vin 2 4V 3 2 3 RS 422 485 Pin Assignments DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 DIO7 RST IN GND Digital I O Pin 1 Digital I O Pin 2 Digital I O Pin 3 Digital I O Pin 4 Digital I O Pin 5 Digital I O Pin 6 Digital I O Pin 7 RESET INUPT GND DIO6 DIO7 RST IN GND...

Page 10: ...res DIP Switch No DIP Switch Settings Mode and Termination Resistor Setting 1 On default 2 wire RS 485 mode Off 4 wire RS 422 485 2 Not Used default is On Not Used 3 On default RxD Termination Resistor Enabled Off RxD Termination Resistor Disabled 4 On default TxD Termination Resistor Enabled Off TxD Termination Disabled 3 3 Rear Panel Layout 1 2 3 4 ON Aux Power LEDs RJ 45 Power LED Input LAN DC ...

Page 11: ...o NOT connect power to both connectors 3 3 2 LED Indicators There are 4 green LEDs on the rear panel as described in the following table LED Name LED Function LINK Steady On Ethernet connection is OK Off Ethernet disconnected or has a short SYS Blinking when Ethernet is transferring data TX Blinking when Ethernet is sending data out RX Blinking when Ethernet is receiving data TX RX LINK SYS ...

Page 12: ...e is a device manager program which runs under the Windows 32 bit environment Using UDP broadcast packets Em exe allows you to inquire and modify the gateway s basic parameters Upon executing Em exe the following screen example will appear if a gateway is found The screen shows number of devices detected as well as their IP Address Sub Mask MAC Address and Device ID If you select the View Refresh ...

Page 13: ...e uses UDP broadcast for security reasons the Config function is available when only one device is detected In this case the following parameters can be modified under the Config function IP Address Subnet Mask To set the IP Address of the gateway unit please click Config then select IP Address Enter the new IP Address Subnet Mask value and click OK Or click Cancel to abort the operation ...

Page 14: ...eb Browser Console The Data Gateway supports the HTTP communication protocol All device configurations can be easily set by the web browser Just type in gateway s IP address or using Em exe and select Config Device Setting function then the following screen will be displayed The following basic information is shown on the screen System time elapsed The elapsed time since the system was turned on I...

Page 15: ...Ethernet Data Gateway device Serial number The unique serial number encoded with the Ethernet MAC address Now type in the password and click the Login button to enter the configuration screen Note that initially the password is not required just click the Login button WARNING If the correct password is not entered correctly in three tries you have to wait at least 20 minutes to try again The follo...

Page 16: ... parameters Item Description IP address 4 numbers separated by dots it will be re assigned by the server under DHCP mode Subnet mask 4 numbers separated by dots re assigned by the server under DHCP mode Gateway address 4 numbers separated by dots re assigned by the server under DHCP mode DHCP client If disable Default then the IP address Subnet ...

Page 17: ...O socket with similar configuration as the socket port of serial I O but the Port Number must be different Port Number any number between 1 and 65536 except 80 and 81 which have been designated as the web pages the default number is 101 Socket Type TCP Server uses TCP protocol passively waits for Client TCP Client uses TCP protocol actively connects to Server UDP Client uses UDP protocol exchanges...

Page 18: ...duplex Packet mode of serial input If packet mode is disabled the data received from the serial port will be transmitted immediately with minimal delay If packet mode is enable the data will be saved in the buffer memory first and transmitted when the entire packet is received or when the buffer memory is full Packet mode inter packet timeout In packet mode the time constant used to determine if t...

Page 19: ...is required for login If the password is not empty then it must be entered immediately after socket connection is made If the password is not entered within 10 seconds or a wrong password is entered then it will automatically disconnect If a wrong password is entered for three times in a roll no connection is allowed within 20 minutes After clicking on the Update button the following screen will a...

Page 20: ...in 2 and 3 together on a 9 pin male RS 232 connector Plug the null modem on the Data Gateway s RS 232 connector Connect the Data Gateway onto the LAN into the same subnet as the testing Host PC Execute Hypertrm exe The following screen will appear Key in your favorite name and click the OK button The following screen will appear ...

Page 21: ...point you may type in a few test characters These characters will be looped back through the null modem and displayed on the screen Note that Rx will flash once whenever you type in a character to indicate the receiving of that character You may also send a text file and it will be displayed on the screen However you IP Address Socket port of serial I O Characters looped back form the serial port ...

Page 22: ...eset the Ethernet Data Gateway 5 2 Digital I O Connect gateway onto the LAN into the same subnet as the testing PC Execute Hypertrm exe Key in your favorite name and click the OK button Enter IP Address and socket port of digital I O Make sure TCP IP Winsock is selected and clicks the OK button The following screen will appear IP Address Socket port of digital I O ...

Page 23: ...RS 232 422 485 DIO to Ethernet Data Gateway 21 Select File Property Configure ASCII and make the following settings Current status of digital I O ports ...

Page 24: ...nge the digital I O port state For example nnm where nn Output pin number m 0 or 1 0 means to set the I O pin to LOW 1 means to set the I O pin to HIGH e g 010 change output 1 to low 011 change output 1 to high 020 change output 2 to low 021 change output 2 to high Gateway reports digital I O status ...

Page 25: ...r LAN cable if your host Ethernet port does NOT support auto cross over feature the Gigabit Ethernet supports auto cross over feature in this case either straight or cross over LAN cable will work Then you have to change your Ethernet Port s Internet Protocol TCP IP to Static IP instead of Dynamic IP Set the Its IP address to the same sub net as the Gateway unit the Gateway s default IP address is...

Page 26: ...85 DIO to Ethernet Data Gateway 24 Or one possible reason is your Anti Virus or Windows Firewall stop the em exe to search the Gateway unit in this case you have to disable your firewall to allow the em exe to work ...

Page 27: ...s Remove the power from the unit Connect a wire between the pin 4 and 8 of the male DB9 connector Power on connect the power the unit for a while say 30 seconds for example Power off the unit remove the wire from the pin 4 and 8 Power on the unit then it will work with the factory default settings ...