Extend EXS-206, Operation & Maintenance Manual

Page 1: ...SEMI AUTOMATIC POLYPROPYLENE STRAPPING MACHINE OPERATION MAINTENANCE MANUAL All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...of the body out of the strap chute area during operation 4 The temperature of the heater plate is very high Do not touch 5 Do not insert strap while there is not a package on the operation table 6 Do not replace any safety parts of different specifications 7 Shut off all electric power after machine operation or servicing machine 8 Do not use water or steam to clean the machine 9 Keep this operati...

Page 3: ...TRAP WIDTH 5 15mm 1 4 MACHINE TENSION 5 50kg 1 5 NET WEIGHT 100kg 1 6 ACOUSTIC NOISE 65dB A Operating Requirements NO DESCRIPTION REMARKS 2 1 AMBIENT TEMPERATURE 5 40 C 2 2 RELATIVE HUMIDITY 35 85 RH 2 3 INSTALLATION ALTITUDE 1000M MAX 2 4 TRANSPORT STORAGE TEMPERATURE 25 55 70 C All manuals and user guides at all guides com ...

Page 4: ...pping Head 3 Installation 4 Operating Instructions 5 Operating Adjustments 7 Principles of Operation 8 Service Adjustments and Clearances 14 Maintenance 16 Troubleshooting 17 Parts list and Exploded views 18 Electrical schematic 35 All manuals and user guides at all guides com ...

Page 5: ...f the strap ends and cutting of the strap supply are facilitated in this process 4 PACKAGE REKEASE After a short weld cool period necessary to avoid welded ends from popping open the package is released HOT KNIFE The Hot Knife is centrally located at the front of the strapping head Movement of the knife is controlled by a cam ELECTRICAL SYSTEM An all electrical system using solid state technology ...

Page 6: ...CKAGE STOP FIXED CASTER SWIVEL CASTER FIGURE1 MAJOR COMPONENTS EXTERIOR ELECTRICAL COMPONENTS STRAPPING HEAD DISPENSER BRAKE ASSEMBLY DISPENSER FLANGE FIGURE2 MAJOR COMPONENTS FRONT VIEW 2 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 7: ...OVER WELDING CLAMP END GRIPPER FEED WHEEL TENSION WHEEL ENTRY GUIDE HOLDING GRIPPER ELECTROMAGNETIC CLUTCH FAN STRAP GUIDE FIGURE 4 MAJOR COMPONENTS STRAPPING HEAD TENSIONING ARM SOLENOID 1 ANVIL CAM HOLDING GRIPPER CAM HOT KNIFE CAM WELDING CLAMP CAM END GRIPPER CAM GEAR REDUCER STRAP ROLLER 3 All manuals and user guides at all guides com ...

Page 8: ...aking adjustments and for replacement of parts as needed Please compare your supplied tools with the following list Micro switch heavy LS 1 Tension spring short Tension spring long Brake spring Retainer top cover holder TOOLS PARTS 1 Phillips screwdriver 4 2 8mm 10mm open end wrench 1 5mm Allen wrench 1 4mm Allen wrench 1 3mm Allen wrench 1 2 5mm Allen wrench SPARE PARTS 1 104G001 1 2201210020 1 2...

Page 9: ... TIME ADJUSTMENT The cooling time adjustment on your machine allows the user to adjust the cooling time to meet his strapping qiurement Please refer to page 34 turn the knob clockwise the Cooling time is longer MOTOR STOP TIME DIP SWITCH ADJUSTMENT The motor stop time adjustment on your machine allows the user to adjust the motor stop time Please follow the steps below to adjust the stop time of t...

Page 10: ...ectly above the sealing head Allow the package to contact the two package stops 3 Grasp the strap on the left side on the package bring it over the package and insert the lead end into the strap closes LS1 the strap will be tensioned welded and then released all automatically CAUTION Be sure to keep fingers from beneath the strap Please follow instruction below to adjust the Reel center claw part ...

Page 11: ...t item 19 on the PC board in a clockwise direction LOWERING HOT KNIFE TEMPERATURE FIGURE 11 ENTRY GUIDE If the condition of the weld appears to have been over heated turn the rheostat counter clockwise STRAP GUIDE ADJUSTMENT TO VARIOUS WIDTH OF P P STRAP 1 Strap Guide Adjustment Loosen the Socket head cap screws item 1 2 and put the upper Strap Guide against the side of Main body block item 8 Plac...

Page 12: ...out into the strap channel on the left hand access to it The strapping cycle can be divided into three distinct operations a Grip and tension b Weld cut and release c Feed The following descriptions refer to Figures 13 through 18 Note that both the mechanical and the control function of the micro switches are described HOLDING GRIPPER WELDING CLAMP END GRIPPER ANVIL FEED ROLLERS TENSION ROLLERS PA...

Page 13: ... the strap is guided between the gripper portion of the end gripper and anvil then into a slot in the anvil where it makes contact with the start switch detector lever As the lever moves to the left it trips the cycle start switch LS1 START SWITCH LS1 DETECTION LEVER END GRIPPER ANVIL UPPER STRAP GUIDE PACKAGE HOME STRAP AT REST SHAFT ROTATION FIGURE 14 ENCIRCLING PACKAGE TRIPPING LS1 9 All manual...

Page 14: ...in the upper strap beneath the anvil The tension lever pivots and closes the tension rollers The tension rollers close against the strap drawing it back through the head thus tensioning it around the package When full tension detector reacts at same time the electromagnetic clutch energizes again LS1 DETECTION LEVER END GRIPPER TENSION ROLLERS TENSION LEVER PACKAGE ELECTROMAGNETIC CLUTCH END GRIPP...

Page 15: ...ng clamp begins to rise It s important to note that all tension to the strap must be released before the strap is cut otherwise the strap end could be damaged and feeding reliability will be affected The hot knife moves in between the two layers of strap NOTE TENSION ROLLERS ARE RELEASED AND STRAP IS AT REST ANVIL HOLDING GRIPPER HOT KNIFE TENSION LEVER WELDING CLAMP TENSION ROLLERS PACKAGE ELECTR...

Page 16: ...e of the lower strap against the lower surface of the hot knife It then pushes the hot knife the lower surface of the upper strap PACKAGE WELDING CLAMP HOT KNIFE HOME 135 STRAP CUT SHAFT ROTATION 210 WELD PUSE FIGURE 17 STRAP IS CUT WELD IS MADE 12 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 17: ... The electromagnetic clutch is de energized by LS3 while LS5 energizes SOL1 As the solenoid pulls down on the tensioning lever the feed rollers close against the strap pushing it through the head and out into the strap channel The feed timer de energizes and sol1 is released Strap feed stops and the machine is ready for the next cycle NOTE SOL1 ENERGIZES TO CLOSE FEED ROLLERS AND FEED STRAP AFTER ...

Page 18: ...of micro switch with cam changes from B to A then the cooling time starts SWITCH CAM The outer cam actuates RIGHT HAND GUIDE WHEN SET CLEARANCE 001 0 02mm ON EACH SIDE LS3 To make sure the cams are set properly proceed as follows 1 Make sure the machine is in the neutral or home position 2 If the micro switches need adjusting loosen the mounting screws and LS5 as seen in Figure 20 When properly se...

Page 19: ...80 degrees thus doubling the life of the part TENSION LEVER Before making any adjustments to the tension lever check to see if the tension lever is in a lever condition To check and adjust if need be proceed as follows 2 Remove the shim and press down on the angle plate Tighten the locknuts C and D 1 Manually turn the rotor of the electromagnetic clutch until the key seen at the end of the end of ...

Page 20: ...he lower plug and allow the oil to drain from the gearing 2 Reinstall the lower plug and fill with gear oil 3 Reinstall the upper plug FIGURE 25 LUBRICTION POINTS WARNING BEFORE SERVICING MACHINE Wear safety glasses with side shields which conform to ANS Standard Z87 1 Failure to wear safety glasses could result in severe personal injury or blindness PROTECT YOUR EYES READ GENERAL SAFETY INSTRUCTI...

Page 21: ... 1 Disassemble the roller assembly and remove debris See Adjustment Section Figure 24 1 Replace gripper 1 Adjust the clearance of LS5 in relation to the switch cam Refer to Figure 20 2 Replace LS5 3 Adjust LS3 if needed to ensure the head stops in HOME position 1 Replace and adjust LS3 refer to Fig 21 2 Adjust LS3 as required 3 Adjust the clearance as detailed in adjustments and clearance section ...

Page 22: ...All manuals and user guides at all guides com ...

Page 23: ...ON ASSEMBLY 6 7 FIG 4 4 TENSION ADJUSTMENT AND SENSING ASSEMBLY 8 9 FIG 5 HOT KNIF AND TENSION LEVER ASSEMBLY 10 11 FIG 6 3C CABINET COMPONENTS 12 13 FIG 8 2 DISPENSER ASSEMBLY 14 15 FIG 9 8 ELECTRICAL COMPONENTS 16 17 FIG 10 3 CONTROL BOX ASSEMBLY 18 19 ELECTRICAL SCHENATIC 20 All manuals and user guides at all guides com ...

Page 24: ...screw M5 12 102 1 200A05006 Socket head cap screw M5 6 103 1 200A05016 Socket head cap screw M5 16 104 1 200A05020 Socket head cap screw M5 20 105 1 200A05025 Socket head cap screw M5 25 106 2 200A06025 Socket head cap screw M6 25 107 2 200A06050 Socket head cap screw M6 50 108 2 200G05008 Socket head set screw M5 8 109 1 200E04016 Phillips head machine screw M4 16 111 3 200E03015 Phillips head ma...

Page 25: ...4 13 134 12 101 32 114 130 132 117 15 123 105 108 FIGURE1 WELDING COMPONENTS do this can affect a tool s operation and present a safety hazard and replaced if worn or broken Failure to All parts must be periodically inspected 118 107 103 128 133 3 1 2 130 127 133 25 128 26 120 134 126 106 118 103 23 28 27 120 21 3 All manuals and user guides at all guides com ...

Page 26: ...020 Hex bolt M6 20 112 1 200G06010 Socket head set screw M6 10 113 2 200A05012 Socket head cap screw M5 12 114 3 200A06020 Socket head cap screw M6 20 115 1 200A06045 Socket head cap screw M6 45 116 2 200E03030 Phillips head machine screw M3 30 118 2 202B05 Lock washer M5 119 2 202B03 Lock washer M3 120 4 202A061620 Plain washer M6 16 2 121 2 212AS17 Ring S 17 122 2 210A6201ZZ Ball bearing 6201ZZ ...

Page 27: ...0 22 119 25 138 102 101 116 LS 3 27 21 101 108 107 109 131 130 18 16 121 108 115 136 106 108 114 12 135 137 127 131 102 20 114 108 20 1 14 128 129 126 101 124 102 101 132 17 123 102 FIGURE 2 DRIVE AND CAM ASSEMBLIES 2 1 3 28 127 132 139 121 5 All manuals and user guides at all guides com ...

Page 28: ...e 33 1 4 03020 330 Strap guide 100 1 200E03016 Phillips head machine screw M3 16 101 6 200E04008 Phillips head machine screw M4 8 103 12 200F04008 Flat head cap screw M4 8 105 1 200A05012 Socket head cap screw M5 12 106 2 200G05008 Socket head set screw M5 8 108 4 202B06 Lock washer M6 109 4 200A06020 Socket head cap screw M6 20 110 1 104Y002 Inductor SK3 X 111 7 202B04 Lock washer M4 112 7 202A04...

Page 29: ...2 128 101 FIGURE 3 STRAP FEED TENSION ASSSEMBLY 105 116 114 123 123 128 108 109 11 119 32 103 33 29 126 112 110 120 111 129 20 123 121 100 135 122 124 123 130 130 131 21 14 2 124 22 128 24 103 103 31 123 111 12 130 112 101 30 112 17 18 17 126 13 130 126 123 126 128 7 All manuals and user guides at all guides com ...

Page 30: ...Transmission bracket aluminium 30 1 4 04030 301 Transmission bracket 31 1 4 04030 311 Pulley 32 1 4 04030 321 Pulley 35 1 4 04000 350 Plastic sleeve 102 3 200A06016 Socket head cap screw M6 16 103 1 200C06070 Hex bolt M6 70 104 2 200G06010 Socket head set screw M6 10 105 1 200G06006 Socket head set screw M6 6 106 5 201A06 Hex nut M6 111 6 202B06 Lock washer M6 112 7 202A061620 Plain washer M6 16 2...

Page 31: ...12 28 31 121 27 29 105 104 30 123 32 104 19 123 118 127 20 111 106 104 113 122 104 3 121 17 20 18 120 12 12 13 123 1 16 131 35 131 FIGURE 4 TENSION ADJUSTMENT AND SENSING ASSEMBLIES 14 125 116 15 102 111 9 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 32: ... 103 1 200A06050 Socket head cap screw M6 50 104 1 200E04016 Phillips head machine screw M4 16 105 5 200A05012 Socket head cap screw M5 12 106 9 202B05 Lock washer M5 107 2 201A04 Hex nut M4 108 5 201A05 Hex nut M5 109 8 202B04S Lock washer M4 110 13 201A06 Hex nut M6 111 7 202B06 Lock washer M6 112 1 201A08 Hex nut M8 113 2 202B08 Lock washer M8 114 1 200E04015 Phillips head machine screw M4 15 1...

Page 33: ... 21 16 111 121 110 131 23 17 106 28 5 27 26 105 115 ITEM 11 SEE FIGURE 1 30 110 111 110 119 14 107 119 15 134 119 116 133 127 21 107 104 123 18 108 130 11 ITEM 16 SEE FIGURE 9 8 119 109 130 114 108 108 107 109 112 113 31 117 ONLY SEE FIGURE 2 POSITION REFERENCE 132 101 22 111 110 2 109 122 125 1 105 13 107 106 12 11 All manuals and user guides at all guides com ...

Page 34: ...06200 300 Leg 35 1 4 06000 352 Bracket 100 2 202H04 Tooth head washer M4 101 1 211A0514 Spring pin 5 dia 14 102 4 202B06 Lock washer M6 103 4 202A0613 Plain washer M6 13 104 18 201H06 Locknut M6 105 6 200C06020 Hex bolt M6 20 106 8 202B08 Lock washer M8 107 2 200A06020 Socket head cap screw M6 20 108 8 202A0816 Plain washer M8 16 109 4 200H04012 Truss head machine screw M4 12 111 2 201A04 Hex nut ...

Page 35: ...5 123 114 103 102 104 107 102 103 130 105 1 17 25 24 26 16 19 117 102 124 118 21 23 17 1 111 125 11 106 108 120 18 12 30 29 127 132 104 22 100 109 OPTION OPTION 114 FIGURE 6 2C CABINT COMPONENTS 20 109 103 13 All manuals and user guides at all guides com ...

Page 36: ...0 330 Brake shaft 37 1 4 08500 370 Brake arm fixed shaft 100 7 202B06 Lock washer M6 101 7 200A06020 Socket head cap screw M6 20 102 1 212AS25 Ring S 25 103 4 200E04025 Phillips head machine screw M4 25 104 8 201A04 Hex nut M4 105 14 202A0409 Plain washer M4 9 106 2 212AE04 Ring E 4 107 1 212AS10 Ring S 10 108 2 210A6003ZZ Ball bearing 6003ZZ 109 1 212AS15 Ring S 15 110 3 202A0613 Plain washer M6 ...

Page 37: ... 108BK500 Potentiometer adjustable VR 500K 24D 122 1 153K0617B Knob 124 1 116AD024 Smoke fan 24VDC 80 80 125 1 103A1101 Instant heating transformer 110V 1V 125 103A2201 Instant heating transformer 220V 1V 125 103A2401 Instant heating transformer 240V 1V 126 Option 104Y1638 Cut safety switch XK 1099 127 1 153K0619R Knob 128 1 PC FP 24D03 11060 Heating PC board asse FP 24D03 110V 60HZ 128 PC FP 24D0...

Page 38: ...101 25 14 103 1 37 108 24 114 108 102 17 29 101 14 110 32 128 101 119 100 119 100 125 105 104 115 116 120 38 100 122 31 107 13 12 18 20 116 33 114 117 123 101 105 113 19 22 109 28 20 105 104 30 123 127 126 15 All manuals and user guides at all guides com ...

Page 39: ...tion and present a safety hazard and replaced if worn or broken Failure to All parts must be periodically inspected WARNING 129 21 122 121 102 128 14 127 19 100 107 107 124 13 138 139 106 115 106 115 15 option 1 2 17 16 125 106 138 112 18 106 107 17 All manuals and user guides at all guides com ...

Page 40: ...tor 2A 6 30mm 220V 105 1 115N0630 Fuse seat Φ6 3 30 1 115ASL 0630 03 Circuit Protector 3A 6 30mm 110V 1 115ASL 0630 03 Circuit Protector 3A 6 30mm 220V 106 1 115N0630 Fuse seat Φ6 3 30 1 115ASL 0630 15 Circuit Protector 15A 6 30mm 110V 108 4 200E03006 Phillips head machine screw M3 6 109 4 153J002 Speed clamp 110 2 200A06016 Socket head cap screw M6 16 111 4 202A0612 Plain washer M6 12 112 4 200F0...

Page 41: ...FIGURE10 2 CONTROL BOX ASSEMBLY 19 All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 42: ...20 All manuals and user guides at all guides com ...

Page 43: ...All manuals and user guides at all guides com ...