extronics iUPS101, Operating Manual

Page 1: ...Installation Operating Manual iUPS101...

Page 2: ...left blank Document Number 331435 See Last Page for Revision Details 2013 Extronics Limited This document is Copyright Extronics limited Extronics reserve the right to change this manual and its conte...

Page 3: ...2 11 Auxiliary Output CANBUS 14 3 2 12 Emergency Shutdown Signal 15 3 2 13 CAN bus connections 15 3 2 14 Connecting the AC supply sources 15 3 2 15 Connecting the AC output 16 3 2 16 Connecting the ba...

Page 4: ...EL 37 7 8 015 Stop Overload inverter BL 37 7 9 016 Alarm Ventilation fault detected 37 7 10 018 Alarm Excessive battery ondulation 37 7 11 019 Stop Too low battery voltage 37 7 12 020 Stop high batte...

Page 5: ...ive filtering 1575 52 10 Intended Purpose Usage 53 10 1 Transportation and Storage 53 10 2 Authorized Persons 53 10 3 Cleaning and Maintenance 53 10 4 Safety Precautions 54 10 5 Cleaning and Maintenan...

Page 6: ...nclosures to more than double the backup time of a standard 24V system Designed to be wall mounted the iUPS101 UPS system comprises an aluminium alloy Ex d charger inverter enclosure close coupled to...

Page 7: ...ance with national legislation including the relevant standards and where applicable in accordance with IEC 79 17 on electrical apparatus for explosive atmospheres Warning The iUPS101 may only be oper...

Page 8: ...ver exceed the maximum output loading of the iUPS101 as stated in the specifications Adequate protection such as a fuse breaker must be fitted to connecting equipment to prevent exceeding maximum load...

Page 9: ...rmation on the exact type of entry can be found on the enclosure rating plate The Ex d box should never be opened apart from scheduled maintenance inspection by a qualified person Please see Safety In...

Page 10: ...onnel who have been checked by the responsible local authorities The applicable local standards and regulations must be adhered to 3 2 2 Distributed Minigrid The implementation of the UPS on top of a...

Page 11: ...eeping the differential protection devices downstream of the UPS This connection C is not permitted if a socket is installed upstream of the UPS This connection type guarantees the optimal continuity...

Page 12: ...Connecting the cables IMPORTANT All cables should be connected to the iUPS101 via the correct cable gland and fitted by a competent person IMPORTANT Changes in the design and modifications to the equi...

Page 13: ...OUT X X X X X BATT 24V X L2 E N2 X Not connected X X L1 AC IN Auxiliary Outputs Can Bus See fig 3 5 Fig 3 2 3 2 9 48V Cable Termination E N1 AC OUT X X X X X BATT 24V X L2 E N2 X Not connected L1 AC I...

Page 14: ...aximum of 2 systems can be connected in the Ex e terminal box to provide twice the power Contact Extronics before connecting systems in this manor See Fig 3 4 L1 E N1 MAINS AC IN AC IN Loop through BA...

Page 15: ...connected in this manor as correct termination of CANBUS cabling is required internally to the Ex d enclosures Providing you are happy your UPS has been configured for parallel operation you can conn...

Page 16: ...below iUPS101 Max Rated Power VA 230V System Max AC output current A 120V System Max AC output current A Up to 3000 15 30 Up to 2500 12 25 Up to 2000 10 20 Up to 1000 5 10 Table 3 1 3 2 16 Connecting...

Page 17: ...d equipment must be taken to a safe area For more information on configuring the auxiliary contacts please see chapter 8 of this manual 3 3 Setting to work Once all cables are connected correctly and...

Page 18: ...ttery protection fuse F1 160A AC output fuse F3 See table 3 2 Output Power kVA 230V System Max AC output current A 120V System Max AC output current A Up to 3000 15 30 Up to 2500 12 25 Up to 2000 10 2...

Page 19: ...ery precise sine wave Any unit designed for the 230 V 50 Hz electrical grid may connect to it without any problem up to the rated power out of your IUPS101 The inverter is protected against overloads...

Page 20: ...s and the battery charger is adjusted automatically The transfer relay will be deactivated when the input voltage no longer satisfies the voltage and frequency requirements at the input or when the cu...

Page 21: ...e battery is protected against deep discharge When the battery has reached the low voltage disconnection threshold the inverter will stop The inverter will restart automatically when the battery volta...

Page 22: ...ant Overheating of the UPS due to operation in increased ambient temperature or rated loads above those specified for your product may lead to overheating of certain internal components of the unit In...

Page 23: ...utomatic start up of the generator two or three wires Automatic load shedding of the inverter 2 sequences Global or individual alarm Automatic disconnection load shedding of the source 4 2 12 Remote E...

Page 24: ...t requires the AC supply to the load to be removed The remote emergency disconnect signal is a hot 24 48Vdc supply provided by the user If the remote emergency disconnect function is enabled failure t...

Page 25: ...on You can now power on the AC input to the UPS 5 1 2 Activating and deactivating the iUPS101 When one of the displays is visible it is possible to activate or deactivate the IUPS101 To do this simpl...

Page 26: ...y point this indicates the connection between the UPS and the batteries has been interrupted either for safety reasons or there is a fault with the system 5 1 3 Status Information The display shows ch...

Page 27: ...nformation displays on the operating mode of the installation Adjustment of RCC remote control options Adjustment of configurations on the IUPS101 s The settings of the BSP Only if a BSP is present Th...

Page 28: ...connected to your system it is possible that other displays complete this series In the case of a system in 3 phase or in parallel the following displays are available too Real time display of informa...

Page 29: ...and do not need to be altered 6 2 Adaptation to the battery Charge current 1138 This has been programmed by Extronics to suit the batteries supplied with your system and should not be changed under a...

Page 30: ...the UP and DOWN keys Press the key SET to access the remote control adjustment Go to the following screen using the key DOWN Press the key SET to modify the configuration Set the correct date using th...

Page 31: ...You may change the level at any time to make new adjustments by entering the appropriate code The BASIC level allows you to configure basic IUPS101 functions limiting the field of actions to simple co...

Page 32: ...battery B Information on the grid input C Information on the grid output D Information on the auxiliary contacts E Information on the transfer and output relays F Information on the state of the maxim...

Page 33: ...due to the internal resistance of the battery Operating mode inverter charger etc Battery temperature if a sensor is present The battery temperature s inherent compensation if a sensor is present Dis...

Page 34: ...er to modify them Each summarized view gives access to the display of one IUPS101 In the view of the three phase you have access to the detail of one phase by pushing the key SET and then by pushing U...

Page 35: ...corrected Stop The system had to be stopped as a major event is preventing its operation Caution a stop can be temporary and the system can restart automatically In case of work on the installation s...

Page 36: ...on the AC IN input to come into an admissible range 7 5 007 Message Too low AC In input voltage The voltage at AC IN is too low for the IUPS101 The transfer of consumers and battery charging are not...

Page 37: ...et it checked by a technical staff 7 10 018 Alarm Excessive battery ondulation The voltage ripple at the battery cables is too high Solution Check that the battery cable section is correct Check the t...

Page 38: ...C Out Solution check that you have not reversed the cabling of AC input and output no source must be connected to the IUPS101 output AC Out check the cabling of the installation 7 15 023 Error Phase n...

Page 39: ...lay activation with the parameter 1514 1515 is reached and the activation conditions are still present The contact will not be reactivated as long as the conditions are present Therefore there is a ri...

Page 40: ...ey ESC 7 24Utilisation and access levels The functions described below refer to the EXPERT level Depending on the user level selected access to all the functions may not be possible Refer to the chapt...

Page 41: ...allow to modify the wanted parameter The key received is valid only for one single access to the wanted parameter This is why it can be necessary to be online with your installer when it comes to do s...

Page 42: ...iary contacts are activated immediately in response to the programmed signals When the activation conditions are no longer fulfilled they are deactivated with a delay of 2 seconds to avoid overswitchi...

Page 43: ...ogramming Automatic In this mode the auxiliary contact is activated according to the conditions and restrictions of its programming Reversed automatic In this mode the conditions and restrictions defi...

Page 44: ...of the week 1209 1318 Starting time 1210 1319 Finishing time 1211 1320 Program 3 1212 1321 Days of the week 1213 1322 Starting time 1214 1323 Finishing time 1215 1324 INSTALLER Program 4 1216 1325 Day...

Page 45: ...in the installation Each event may be combined with another to establish complex functions 8 1 1 5 1 IUPS101 OFF 1225 1333 The contact is activated if the IUPS101 inverter charger is switched off eith...

Page 46: ...r 8 1 1 5 8 No overtemperature alarm 1520 1521 Activates the auxiliary contact if no overtemperature alarm is active 8 1 1 5 9 Active charger 1231 1339 Activates the auxiliary contact if the charger f...

Page 47: ...e reduced floating phase and the periodic absorption phase 8 1 1 5 22Autonomy test in progress 1529 1530 This parameter allows you to activate the auxiliary relays if an autonomy test is in progress I...

Page 48: ...nto account with the power of the boost Power 1 active 1258 1367 Power 1 1259 1368 Duration 1 1260 1369 Power 2 active 1261 1370 Power 2 1262 1371 Duration 2 1263 1372 Power 3 active 1264 1373 Power 3...

Page 49: ...her one or two relays are activated permanently If you wish that the activation duration is limited in time even if the conditions are met you can activate this function Once the relay is activated a...

Page 50: ...ber of starting attempts 1493 The start contact is activated a limited number of times in order to protect the starter if the generator has a fault Once the maximum number of start has been reached th...

Page 51: ...ng to inverter 1198 When the input voltage is below the transfer voltage to the inverter the transfer relay does not open immediately With this configuration the period during which the transfer remai...

Page 52: ...e settings above the transfer relay is deactivated after the duration determined by this setting 9 9 AC In current active filtering 1575 When this parameter is activated the current taken on AC Input...

Page 53: ...cted to any excessive mechanical stresses IMPORTANT For systems with periods of inactivity such as a long shutdown or moving storing a mobile system where the UPS is not in use and there is no AC main...

Page 54: ...on the environment where the system is installed 10 6Aggressive substances and environments The iUPS101 is not designed to come into contact with aggressive substances or environments please be aware...

Page 55: ...Operating Manual 55...

Page 56: ...Output 2 x Programmable volt free alarm contacts energised on a general alarm condition AC rating 230V 12A DC rating 24V 4A max 50V 3A Ingress Protection Ex d Enclosure IP66 Ex e Close Coupled Enclos...

Page 57: ...own on the rating plate ATEX certificate then it is possible the UPS may limit the amount of power available at the Output to protect against thermal overheating or blow a fuse within the Ex d enclosu...

Page 58: ...r s data at 20 C discharging to 1 7Vpc Load VA Total run time 24V System mins Total run time 48V System mins 3000 39 87 2500 50 108 2000 70 146 1500 90 205 1000 154 336 500 336 857 Important Whilst ac...

Page 59: ...Operating Manual 59 11 5System Assembly Details...

Page 60: ...you allege that goods are totally unfit for their purpose they must be returned within 7 days of receipt Site Warranty is expressly excluded from these terms and conditions unless agreement is made in...

Page 61: ...osure iUPS101 1 2 3 4 Specify option 1 Battery Voltage 24V DC 24 48V DC 48 Specify option 2 Rated Output Power 500VA 05 1kVA 10 1 5kVA 15 2kVA 20 2 5kVA 25 3kVA 30 Specify option 3 AC Voltage 230VAC 2...

Page 62: ...Operating Manual 62 14 Certification 14 1Atex Label...

Page 63: ...Operating Manual 63 14 2Atex Certificate...

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Page 68: ...Operating Manual 68 14 3iUPS101 EC Declaration of Conformity...

Page 69: ...Operating Manual 69 14 4UPS System EC Declaration of Conformity...

Page 70: ...06 06 2012 A Peek 03 Added battery disconnection warning 23 07 2012 A Peek 04 Changed lamp logic 17 08 2012 A Peek 05 Added AC changeover programming Updated D of C Added spares iSTB info 20 09 2012 A...