Ezgo 2014 TERRAIN 1000 72V CE, Owner'S Manual

Page 1: ...OWNER S GUIDE 639050 TERRAIN 1000 72V TERRAIN 1000 72V CE ISSUED JUNE 2014...

Page 2: ...cal differences in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your ser vice representative on servicing th...

Page 3: ...IDENTAL AND CONSE QUENTIAL DAMAGES resulting from the use of the information and materials in this Manual These are the original instructions as defined by 2006 42 EC CONTACT US E Z GO Division of Tex...

Page 4: ...onnected to the vehicle to maintain a full charge on the bat teries provided the charger is plugged into an active electrical source If power to the elec trical source is disconnected or interrupted t...

Page 5: ...onnected to the vehicle to maintain a full charge on the bat teries provided the charger is plugged into an active electrical source If power to the elec trical source is disconnected or interrupted t...

Page 6: ...Information 13 Steering Wheel 13 Brake Pedal 13 Park Brake 13 Horn 13 Turn Signal If Equipped 13 Accelerator Pedal 13 Key Light Switch 13 State of Charge Meter 13 Direction Selector 14 Fuse Block 14 C...

Page 7: ...22 Run Tow Maintenance Switch Operation 23 Load Bed 24 Manual Lift Operation 24 Electric Lift Operation 24 Performance 25 Speed Control 25 Pedal Up Braking 25 Terrain 25 Walk Away Feature 26 Anti Roll...

Page 8: ...ANCE 37 ROUTINE MAINTENANCE 38 TIRE INSPECTION 39 BRAKES 39 Periodic Brake Test 39 SYSTEM TEST 39 REAR AXLE 40 Checking the Lubricant Level 40 LUBRICATION 40 CAPACITIES AND REPLACEMENT PARTS 40 HARDWA...

Page 9: ...B vi TABLE OF CONTENTS Owner s Guide Troubleshooting 48 Hydrometer 48 PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE 51 APPENDIX A DELTA Q USER S GUIDE A APPENDIX B DECLARATION OF CONFORMITY E...

Page 10: ...cle s Do not tow a single vehicle at speeds in excess of 12 mph 19 kph Do not tow more than three vehicles at a time Do not exceed 5 mph 8 kph while towing multiple vehicles Towing the vehicle at abov...

Page 11: ...ct Information on FMVSS 571 500 can be obtained at Title 49 of the Code of Federal Regulations section 571 500 or through the Internet at the web site for the U S Department of Transportation at Docke...

Page 12: ...ol speed when traveling down an incline Use extra care and reduced speed when driving in poor conditions or on poor surfaces Stay in designated areas where provided and avoid steep slopes Keep feet le...

Page 13: ...se extreme caution in areas where pedestrians are present MAINTENANCE ALWAYS Replace damaged or missing warning caution or information labels Maintain the vehicle in accordance with the manufacturer s...

Page 14: ...ERMINAL TO GROUND SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION WARNING DO NOT DRIVE ON HIGHWAY DO NOT OPERATE IF USING DRUGS OR ALCHOHOL LEAVE VEHICLE WHEN LIGHTNING IS IN AREA WARNING MAXIMUM CROSS...

Page 15: ...de protection from golf ballsor other flying objects EGWHL14 71419G01 71415G01 71417G01 74099G01 634221 75696G01 WARNING LETHAL VOLTAGE WARNING EXPLOSIVE WARNING CORROSIVE READ MANUAL WARNING DANGER O...

Page 16: ...7 Owner s Guide Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers SAFETY...

Page 17: ...8 Owner s Guide SAFETY Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 18: ...198 cm Vehicle Load Capacity 900 lb 408 kg Front Wheel Track 38 0 in 97 cm Outside Clearance Circle 24 0 ft 7 3 m Rear Wheel Track 38 8 in 99 cm Intersecting Aisle Clearance N A Ground Clearance at D...

Page 19: ...section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers VEHICLE DIMENSIONS 36 0 in 91 0 cm 49 8 in 126 0 cm 10 5 in 27 0 cm 75 3 in 191 3 cm 111 0 in...

Page 20: ...tempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers 11 Owner s Guide TURNING DIAMETER AND INCLINE INFORMATION TURNING CLEARANCE DIA Approx 24 0 ft 7 3 m RECOMMENDE...

Page 21: ...12 Owner s Guide GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 22: ...is to keep the vehicle from inadvertent movement when in a stationary position 4 Horn The horn button is located on the driver s side floorboard and acti vates the horn when depressed 5 Turn Signal If...

Page 23: ...ies It is located under the load bed on the driver side fender liner 11 Charger Receptacle If Equipped The polarized charger receptacle is located on the panel below the driver seat It is the receptac...

Page 24: ...e seat lock is installed to guard the user from access and exposure to the battery com partment It should be unlocked and accessed by maintenance personnel only Unlocking the seat lock requires a 4 he...

Page 25: ...andle functions as a latch 22 Electric Bed Lift Switch The electric bed lift switch is located on the driver s side of the front seat panel and actuates the electric bed lift to raise and lower the be...

Page 26: ...17 Owner s Guide Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers INTRODUCTION...

Page 27: ...18 Owner s Guide INTRODUCTION Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes...

Page 28: ...se severe injury or death Charging must take place in an area that is adequately ventilated minimum of five air exchanges per hour To reduce the chance of a battery explosion that could result in seve...

Page 29: ...er Do not operate charger if the AC supply cord is dam aged or if the charger has received a sharp blow otherwise damaged in any way refer all repair work to qualified personnel Not for use by childre...

Page 30: ...loss of control To prevent loss of vehicle control do not move the direction selector while vehicle is in motion Moving the direction selector will result in a sudden slowing of the vehicle and the b...

Page 31: ...f it is engaged This is a feature to ensure the vehicle is not driven with the park brake engaged however it is not the preferred method of releasing the park brake Key Light Switch Operation To reduc...

Page 32: ...Fail ure to do so will damage the controller or motor Before disconnecting or connecting a battery or any other wiring move the Run Tow Maintenance switch to Tow Maintenance position After connecting...

Page 33: ...r with the tailgate unsupported When using a load bed be sure to avoid backing up to the edge of a drop off such as a loading dock or ravine A misjudgment of distance or an unstable surface could resu...

Page 34: ...ents the motor generates power which is returned to the batteries If the operator attempts to override the regenerative braking feature by moving the direction selector or key switch to another positi...

Page 35: ...This brief interruption will permit the car to roll back wards slightly before again stopping in the stalled condition This process will repeat itself periodically until the car is moved from the stal...

Page 36: ...ving motor in a stalled condition for more than 3 4 seconds will cause permanent damage to motor To reduce the possibility of permanent damage to the drive system it is important to prevent excessive...

Page 37: ...ects The windshield does not provide protection from tree limbs or flying objects The sun top and windshield will provide some protection from the elements however they will not keep occupants dry in...

Page 38: ...29 Notes Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers OPERATING PROCEDURES Owner s Guide...

Page 39: ...30 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 40: ...d on the frame weld tube The other PART A and PART B is located on the crossmember section of the chassis on the driver side seat back support Raise the seat and lift up the flap on the access panel t...

Page 41: ...the painted surfaces Corrosive materials used as fertilizers or for dust control can collect on the underbody of the vehicle These materials will cause corrosion of underbody parts unless flushed occ...

Page 42: ...vehicle to be raised Use extreme care since the vehicle is extremely unstable during the lifting process Be sure the vehicle is on a firm and level surface Never get under a vehicle while it is suppor...

Page 43: ...OT use any tire which has a recom mended inflation pressure less than the inflation pressure recommended in the owner s guide Use caution when inflating tires Overinflation could cause the tire to sep...

Page 44: ...structions To reduce the possibility of severe injury be sure the mounting demounting machine is anchored to floor Wear OSHA approved safety equipment when mounting demounting tires If the tire is to...

Page 45: ...s and out of the way Rotate bulb socket a quarter turn counterclockwise to unlock Pull out bulb and socket Insert new bulb and rotate socket a quarter turn clockwise to secure Slide locking ring over...

Page 46: ...the vehicle is to be transported at speed greater than 50 mph 80 kph the sun top must be removed and the seat bot tom secured When transporting vehicle below 50 mph 80 kph check for tightness of hard...

Page 47: ...s which could result in an explosion It is in the best interest of both vehicle owner and service technician to carefully follow the procedures recommended in this manual Preventative maintenance appl...

Page 48: ...ablish the acceptable stopping distance by testing a new or known to be good vehicle and recording the stopping location or stopping distance Drive the vehicle at maximum speed on a flat dry clean pav...

Page 49: ...ubricant slowly until lubricant starts to seep from the hole Install the check fill plug In the event that the lubricant is to be replaced the oil pan must be removed or the oil siphoned through the c...

Page 50: ...the batteries Hydrogen gas is formed when charging batteries Do not charge batteries without adequate venti lation A 4 concentration of hydrogen gas is explosive Be sure the key switch is off and all...

Page 51: ...ion and severe personal injury or death Battery Disposal Lead acid batteries are recyclable Return whole scrap batteries to distributor manufacturer or lead smelter for recycling For neutralized spill...

Page 52: ...forced out of the battery due to gassing and a decrease in volume of the electrolyte that results from the charging cycle DO NOT overfill batteries The charging cycle will expel electrolyte and result...

Page 53: ...are accurate easy to use and allow for rapid filling They also maintain the correct electrolyte level within the battery cells The watering device should only be used if the electrolyte level is less...

Page 54: ...id from the top of the batteries to another area of the vehicle or storage facility where it will attack the metal structure or the concrete asphalt floor After hosing down the batteries a residue wil...

Page 55: ...s tightened to 45 55 in lbs 5 6 Nm torque to prevent movement but not tight enough to cause distortion of the battery cases Inspect all wires and terminals Clean any corrosion from the battery termina...

Page 56: ...battery The controller should be disconnected from the batteries by setting the Run Tow Main tenance Storage switch located under the passenger seat to the TOW MAINTENANCE STORAGE position For portabl...

Page 57: ...perform adequately Performance problems may result in a vehicle that runs slowly or in a vehicle that is unable to operate for the time required A new battery must mature before it will develop its m...

Page 58: ...e float 4 Add or subtract four points 004 to the reading for every 10 F 6 C the electrolyte temperature is above or below 80 F 27 C Adjust the reading to conform with the electrolyte temperature e g i...

Page 59: ...50 MAINTENANCE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 60: ...ardware C CL CL CL CL 41 Batteries check electrolyte level fill if required C A C A C A C A 43 Brakes smooth operation of pedal stopping distance C C C C C 39 Brakes aggressive stop test does brake ho...

Page 61: ...52 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Notes Owner s Guide...

Page 62: ...APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers A Owner s Guide APPENDIX A DELTA Q USER S GUIDE...

Page 63: ...umer pr s de la batterie et viter toute tincelle ou flamme nue proximit des batteries Fournissez une ventilation ad quate du chargement Ne jamais charger une batterie gel e Prendre connaissance des me...

Page 64: ...0 C14 plug rated 250V 13A minimum or b for all other countries a safety approved detachable cord 3 conductor 1 5mm minimum rated appropriately for industrial use The cord set must be terminated on one...

Page 65: ...Notes D APPENDIX A Read all of SAFETY and this section before attempting any procedure Pay particular attention to Notices Cautions Warnings and Dangers Owner s Guide...

Page 66: ...E APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX B DECLARATION OF CONFORMITY...

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Page 69: ...H APPENDIX B Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 70: ...prop erly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible component failures or the manner in which they may fail A vehicle requiring repair indicat...

Page 71: ...1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine...