Ezgo 28806-G01, Owner'S Manual And Service Manual

Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

Fig. 19  Tail and Brake Light Bulb Replacement ..................................................................... 12

VEHICLE WITH A DISCHARGED BATTERY ................................................................................................... 12

TRANSPORTING VEHICLE  .................................................................................................... 12

TOWING ........................................................................................................................................................... 12
NEUTRAL LOCK  .............................................................................................................................................. 12

Fig. 20  Neutral Lock  ............................................................................................................... 12

HAULING .......................................................................................................................................................... 12

SERVICE AND MAINTENANCE .............................................................................................. 13

SERIAL NUMBER LABEL LOCATION  ............................................................................................................. 13
PERIODIC SERVICE SCHEDULE   .................................................................................................................. 14

Fig. 21  Periodic Service Schedule  ......................................................................................... 14

TIRE INSPECTION  ........................................................................................................................................... 16
CHECKING THE OIL LEVEL  ............................................................................................................................ 16

Fig. 22  Clean Entire Dipstick .................................................................................................. 16
Fig. 23  Check Oil Level on Dipstick  ....................................................................................... 16

CHANGING THE OIL ........................................................................................................................................ 16

Fig. 24  Oil Viscosity Chart ...................................................................................................... 17
Fig. 25  Clean Top of Engine  .................................................................................................. 17
Fig. 26  Remove Oil Filter  ....................................................................................................... 17
Fig. 27  Clean Oil Filter  ........................................................................................................... 17
Fig. 28  Blowing Out Oil Filter  ................................................................................................. 17
Fig. 29  Add Engine Oil  ........................................................................................................... 18

STARTER/GENERATOR BELT TENSION ....................................................................................................... 18

Fig. 30  Checking Belt Tension with Gauge  ............................................................................ 18
Fig. 31  Checking Belt Tension Manually ................................................................................ 18
Fig. 32  Adjusting Belt Tension  ............................................................................................... 19

BATTERY CLEANING  ...................................................................................................................................... 19

Fig. 33  Preparing Acid Neutralizing Solution .......................................................................... 19

BRAKES   .......................................................................................................................................................... 19

Fig. 34  Typical Brake Performance Test ................................................................................ 20

AIR INTAKE AND COOLING FINS ................................................................................................................... 21

Fig. 35  Cleaning Air Intake ..................................................................................................... 21
Fig. 36  Cleaning the Cooling Fins  .......................................................................................... 21

REAR AXLE  ...................................................................................................................................................... 21

Fig. 37  Add, Check and Drain Rear Axle Lubricant  ............................................................... 21

AIR CLEANER INSPECTION AND REPLACEMENT ....................................................................................... 21

Fig. 38  Air Cleaner  ................................................................................................................. 22
Fig. 39  Canister Type Air Cleaner .......................................................................................... 22

LUBRICATION .................................................................................................................................................. 22

Fig. 40  Lubrication Points ....................................................................................................... 22

SPARK PLUGS ................................................................................................................................................. 22
PROLONGED STORAGE  ................................................................................................................................ 23
HARDWARE ..................................................................................................................................................... 23
CAPACITIES AND REPLACEMENT PARTS   .................................................................................................. 25

Fig. 42  Torque Specifications ................................................................................................. 24
Fig. 43  Capacities and Replacement Parts ............................................................................ 25

GENERAL SPECIFICATIONS .................................................................................................. 27

MPT

™

 800.......................................................................................................................................................... 28

MPT

™

 1200........................................................................................................................................................ 29

INDUSTRIAL

™

 800............................................................................................................................................ 30

INDUSTRIAL

™

 1200.......................................................................................................................................... 31

Fig. 44  Vehicle Dimensions..................................................................................................... 32
Fig. 45  Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter............ 33

VEHICLE WARRANTIES.......................................................................................................... 35

DOMESTIC WARRANTY .................................................................................................................................. 36
INTERNATIONAL WARRANTY (2004) ............................................................................................................. 37
FEDERAL EMISSION COMPONENT DEFECT WARRANTY........................................................................... 39
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT .................................................................... 41