Ezgo RXV FREEDOM Service & Repair Manual Download

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TABLE OF CONTENTS FOR SECTION ‘K’

SECTION TITLE

PAGE NO.

ELECTRICAL COMPONENTS & WIRING

Page K-i

Repair and Service Manual

MAIN WIRING HARNESS ......................................................................................... K - 1

Replacing the Main Wiring Harness ................................................................. K - 1

REPLACING ELECTRICAL COMPONENTS............................................................. K - 6

Run/Tow Switch ............................................................................................... K - 6
Reverse Warning Indicator............................................................................... K - 6

ACCESSORY WIRING............................................................................................ K - 10

Replacing the Accessory Wiring Harness ...................................................... K - 10

REPLACING ELECTRICAL ACCESSORIES .......................................................... K - 12

Head Light Replacement................................................................................ K - 12
Head Light Bulb Replacement........................................................................ K - 12
Turn Signal Bulb Replacement....................................................................... K - 12
Head Light Switch Replacement .................................................................... K - 12
Turn Signal Switch Replacment ..................................................................... K - 13
Turn Signal Flasher Unit Replacemnt............................................................. K - 13
Tail Light Assembly Replacement .................................................................. K - 14
Tail Light Lens Replacement.......................................................................... K - 14
Tail Light Bulb Replacement .......................................................................... K - 14
Horn Button Replacement .............................................................................. K - 14
Horn Replacement ......................................................................................... K - 14
State of Charger/ Fuel Gauge Replacement .................................................. K - 15

LIST OF ILLUSTRATIONS

Fig. 1 Main Electrical Harness .............................................................................. K - 1
Fig. 2 Instrument Panel & Trim ............................................................................. K - 2
Fig. 3 Controller ................................................................................................... K - 2
Fig. 4 Run/Tow Switch.......................................................................................... K - 2
Fig. 5 Reverse Warning Indicator ......................................................................... K - 3
Fig. 6 Solenoid Removal ...................................................................................... K - 3
Fig. 7 Motor Connections .................................................................................... K - 3
Fig. 8 Harness routing & Pedal Connections ......................................................... K - 3
Fig. 9 Cup Holder ................................................................................................. K - 4
Fig. 10 Front Splash Shield ................................................................................... K - 4
Fig. 11 Charger Receptacle................................................................................... K - 4
Fig. 12 Controller Connections .............................................................................. K - 5
Fig. 13 23 Pin Connector ....................................................................................... K - 5
Fig. 14 Motor Connections .................................................................................... K - 5
Fig. 15 Reverse Warning Indicator & Fuse ............................................................ K - 5
Fig. 16 Run/Tow Switch......................................................................................... K - 5
Fig. 17 Run/Tow Switch......................................................................................... K - 6
Fig. 18 Reverse Warning Indicator ........................................................................ K - 7
Fig. 19 Main Wiring Harness Diagram ................................................................... K - 8
Fig. 20 Accessory Wiring Harness Diagram........................................................... K - 9
Fig. 21 Accessory Wiring Harness & Accessories................................................ K - 10
Fig. 22 Brake Light Relay .................................................................................... K - 11
Fig. 23 Headlight Assembly ................................................................................. K - 12
Fig. 24 Turn Signal Bulb Replacement ................................................................ K - 12
Fig. 25 Trim Panel Hardware ............................................................................... K - 13
Fig. 26 Head Light Switch.................................................................................... K - 13
Fig. 27 Tail Light Assembly ................................................................................. K - 14