Ezgo RXV FREEDOM Service & Repair Manual Download

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Page K-14

ELECTRICAL COMPONENTS & WIRING

Repair and Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.

2. Unplug the flasher unit from the turn signal wire har-

ness.

3. Install the new flasher unit in the wire harness recepta-

cle.

4. Replace the top part of the cup holder (ref Section B)

Tail Light Assembly Replacement

Make sure that the vehicle key switch is in the ’OFF’
position and the key has been removed.
1. Remove the four Torx head screws (15) that secure

the tail light assembly (16) to the rear body.

2. Pull the tail light (16) assembly away from the rear

body and disconnect the assembly from the wire har-
ness connector (17).

Fig. 27 Tail Light Assembly

3. Plug the new tail light assembly (15) into the acces-

sory wire harness connector (16) and push the tail
light assembly (16) into the opening.

4. Install the four Torx head screws (15).

Tail Light Lens Replacement

Make sure that the vehicle key switch is in the ’OFF’
position and the key has been removed.
1. Remove the two phillips head screws that secure the

lens to the tail light assembly.

2. Install the new lens and secure in place with the two

phillips head screws.

Tail Light Bulb Replacement

Make sure that the vehicle key switch is in the ’OFF’
position and the key has been removed.
1. Remove the two phillips head screws that secure the

lens to the tail light assembly.

2. Remove the light bulb.
3. Install the new light bulb.
4. Install the lens and secure in place with the two phil-

lips head screws.

Horn Button Replacement

Make sure that the vehicle key switch is in the ’OFF’
position and the key has been removed.
To access the horn button switch for replacement, the
lower and upper rocker panel on the driver side must be
removed as well as the top portion of the cup holder (ref:
Section B).
1. Remove the horn button cover using a flat blade to

work the cover off of the switch.

2. Pull the upper corner of the floormat down to expose

the switch retaining nut.

3. Remove the nut that secures the horn button.
4. Remove the horn button switch from the floor1board.
5. Install the new horn button switch through the floor-

board and secure in place with the hex nut supplied
with the switch.

6. Disconnect the horn button wire harness from the

accessory harness in the lower portion of the cup
holder.

7. Before removing the old horn button wire harness

route the new one along the same path, removing the
old harness clips just before the new clips are placed
on the frame.

8. Route the new horn button harness up through the

flap in the front splash shield and connect it to the
accessory harness.

9. Replace the floormat and install the horn button cover.
Reinstall the rocker panels and the top portion of the cup
holder.

Horn Replacement

Make sure that the vehicle key switch is in the ’OFF’
position and the key has been removed.
The horn is located under the front cowl, mounted to the
frame.
1. Disconnect the accessory wire harness from the horn.
2. Remove the hex head bolt that secures the horn to the

mounting bracket.

3. Position the new horn with the opening to the front of