Page A-4
GENERAL INFORMATION & ROUTINE MAINTENANCE
Repair and Service Manual
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings.
B
porting.
Maximum speed with sun top installed is 50
mph (80 kph).
If the vehicle is to be transported at highway speeds, the
sun top must be removed and the seat bottom secured.
When transporting vehicle below highway speeds,
check for tightness of hardware and cracks in sun top at
mounting points. Always remove windshield when trans-
porting. Always check that the vehicle and contents are
adequately secured before transporting. The rated
capacity of the trailer or truck must exceed the weight of
the vehicle (see GENERAL SPECIFICATIONS for vehi-
cle weight) and load plus 1000 lbs. (454 kg). Secure the
vehicle using ratchet tie downs.
T
HARDWARE
Periodically, the vehicle should be inspected for loose
fasteners. Fasteners should be tightened in accordance
with the Torque Specifications table (Ref. Fig. 7).
Use care when tightening fasteners and refer to the
Technician’s Repair and Service Manual for specific
torque values.
Generally, three classes of standard hardware and two
classes of metric hardware are used in the vehicle.
Grade 5 hardware can be identified by the three marks
on the hexagonal head and grade 8 hardware is identi-
fied by 6 marks on the head. Metric hardware is marked
on the head with 8.8 or 10.9. Unmarked hardware is
Grade 2.
CAPACITIES AND REPLACE-
MENT PARTS
Fig. 7 Torque Specifications and Bolt Grades
FLUID
QUANTITY
Rear Axle Lubricant Mobile 424
25 oz. (739 ml)
Fig. 5 Capacities
ITEM
PART NUMBER
Fuse
ATC 10A (E-Z-GO P/N 35212G07)
Headlight Bulb
894 (E-Z-GO P/N 74004G01)
Turn Signal Bulb
912-NA (E-Z-GO P/N 74005G01)
Tail Light Bulb
2057 (E-Z-GO P/N 604311)
Fig. 6 Replacement Part
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4
M5
M6
M8
M10
M12
M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9
