Ezgo RXV FREEDOM Service & Repair Manual Download

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TABLE OF CONTENTS FOR SECTION ‘C’

SECTION TITLE

PAGE NO.

BODY

Page C-i

Repair and Service Manual

BODY ........................................................................................................................ C - 1

General ............................................................................................................ C - 1

BODY COMPONENT REPLACEMENT .................................................................... C - 2

Front Bumper ................................................................................................... C - 2
Rocker Panels.................................................................................................. C - 2
Floor Mat.......................................................................................................... C - 2
Cowl and Instrument Panel .............................................................................. C - 3
Front Splash Guard.......................................................................................... C - 4
Sweater Basket ................................................................................................ C - 5
Seat Back Assembly ........................................................................................ C - 5
Fender Liner..................................................................................................... C - 6
Rear Body ........................................................................................................ C - 6
Rear Bumper.................................................................................................... C - 6
2 + 2 Rear Facing Seat & Foot REst ................................................................ C - 7
Floorboard...................................................................................................... C - 10

BODY CARE AND MAINTENANCE ....................................................................... C - 11

Cleaning......................................................................................................... C - 11

PAINTING ............................................................................................................... C - 11

Light Scratches .............................................................................................. C - 11
Minor Scratches ............................................................................................. C - 11
Larger Scratches............................................................................................ C - 12
Complete Panel Repair .................................................................................. C - 12

LIST OF ILLUSTRATIONS

Fig. 1    Body ......................................................................................................... C - 1
Fig. 2    Christmas Tree Rivet Removal ................................................................. C - 1
Fig. 3    Front Bumper ........................................................................................... C - 2
Fig. 4    Rocker Panel Removal ............................................................................. C - 2
Fig. 5    Floor Mat Fastener Removal .................................................................... C - 3
Fig. 6    Floor Mat ..................................................................................................C - 3
Fig. 7    Cowl and Instrument Panel Trim ............................................................... C - 3
Fig. 8    Instrument Panel and Cup Holder  ............................................................ C - 4
Fig. 9    Front Splash Guard .................................................................................. C - 4
Fig. 10  Rear Body, Sweater Basket, Rear Bumper & Fender Liner ....................... C - 5
Fig. 11  2 + 2 Rear Facing Seat & Foot Rest ......................................................... C - 7
Fig. 12  Rear Facing Seat Bottom.......................................................................... C - 7
Fig. 13  Rear Facing Seat Back ............................................................................. C - 8
Fig. 14  Rear Facing Seat Hip Restraint ................................................................C - 8
Fig. 15  Upper Hip Restraint Bolts ......................................................................... C - 8
Fig. 16  Front Seat Back ........................................................................................ C - 8
Fig. 17  Rear Facing Seat Foot Rest ..................................................................... C - 8
Fig. 18  Foot Rest Removal ................................................................................... C - 9
Fig. 19  Seat Back Support.................................................................................... C - 9
Fig. 20  Front Seat Support and Floorboard......................................................... C - 10