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422 18 

732870 - Rev.C

9.  MAINTENANCE

RISKS

PERSONAL PROTECTIVE EQUIPMENT

9.2  OPERATIONAL PROBLEMS

   8  

Troubleshooting

CONDITION

FINDING SOLUTIONS

No movement

Check that the actuator is not released 
Check that there is power
Check the motor connection
Check the adjustment of the by-pass screws
Check the connection and operation of the thrust 

capacitor
Check the operation of the electronic equipment

The gate CLOSES rather than OPEN-

ING and vice versa

Invert the phases of the motor connection

Slow movement

Check the adjustment of the by-pass screws

Irregular movement

Check that the breather screw has been removed
Move the gate several times to purge any air that 

may be present in the piston
Check the installation measurements

 

F

Before performing any maintenance, disconnect the mains power supply.  If 

the disconnecting switch is not visible, apply a "ATTENTION - Maintenance in 

progress" sign.  Restore the power supply once maintenance is complete 

and after tidying up the area.

 

!

Maintenance must be performed by the installer/maintenance technician.
Comply with all the safety instructions and recommendations provided in 

this manual.
Close off the work site and prevent access/transit. Do not leave the work site 

unattended.
The work area must be kept tidy and clear upon completing maintenance.
Before starting activities, wait for the components subject to heating to 

cool down.
Do not modify the original components in any way.
FAAC S.p.A. disclaims any liability for damage caused by components that are 

modified or tampered with.

L

i

The warranty shall be forfeited in the event of tampering with components.
For replacements, use only original spare parts FAAC.

9.1  ROUTINE MAINTENANCE

The Scheduled Maintenance table 

  

 (

   1 9

) lists the operations 

that must be performed on a regular basis in order to keep the auto-

mation system working reliably and safely; these are given purely as 

a guideline and should not be considered exhaustive.  The installer/

machine manufacturer is responsible for drawing up the maintenance 

plan for the automation, supplementing this list or modifying the 

maintenance intervals according to the machine characteristics.

Summary of Contents for 422 Standard

Page 1: ...422 Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2018 Copyright FAAC S p A ab dem 2018 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...y completed machinery Description Swing gate actuator Model 422 The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfille...

Page 4: ...talling the fork and joint 14 Installing the rear Fork 14 Installing the front Joint 14 5 4 Fastening the actuator 14 5 5 Installing the casing 15 5 6 Installing the power cable 15 6 START UP 16 6 1 R...

Page 5: ...n into consideration these include Risks for the installation maintenance technician technical personnel Risks for the user of the automation system Risks to product integrity damage InEurope theautom...

Page 6: ...artinganyactivity on the product Keep these instructions for future reference Perform installation and other activities adhering to the sequences provided in the instructions manual Always comply with...

Page 7: ...he 422 is supplied with the vent hole closed with a screw and washer 2 Whenever the gate is handled the vent must be closed to prevent oil leaking out 2 4 DISPOSAL OF THE PRODUCT Afterhavingdismantled...

Page 8: ...osivechemicalsoratmospheric agents It is prohibited to use and or install accessories which have not been specifically approved by FAAC S p A It is prohibited to use the automation system before perfo...

Page 9: ...to be regulated Key protectedreleasedevice allowsmanualoperation When used with actuators without a lock it reduces the force required for manual operation Optional FAAC equipment Lock with personali...

Page 10: ...ust capacitor 25 F 8 F 8 F Thermal protection 120 C 120 C 120 C Max power 220W 220W 220W Max thrust 3800 N 3800 N 3800 N Max leaf length 1 2 m 1 2 m 1 2 m Min leaf length 0 8 m 0 8 m 0 8 m Rod stroke...

Page 11: ...eration gentlyguidetheleafthewholeway Donotpush it and let it slide freely Donotleavetheactuatorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE ACTUATOR 6 1 Open the...

Page 12: ...esrequiredtopreventdangerzones being reached refer to ISO 13857 F F Always shut off the power supply before performing any work If the disconnect switch is not in view apply a warning sign stating WAR...

Page 13: ...ction box 7 Key button 8 Pair of external photocells 9 Flashing light The installation must comply with standard EN 12453 Mark off the work site and prohibit access transit Installationmustbecarriedou...

Page 14: ...110 120 130 140 A 100 95 100 105 105 100 95 90 110 95 100 105 100 95 90 120 95 100 100 95 90 85 130 95 100 95 90 85 140 95 95 90 150 95 85 160 85 S 40 B 80 90 100 110 120 130 A 110 90 95 100 95 90 120...

Page 15: ...ed loads Welding must be carried out in a workmanlike manner Safety may be affected if it is carried out badly L L Keep to the measurements indicated If necessary modify the length of the rear bracket...

Page 16: ...ainst the rod without tightening it 5 4 FASTENING THE ACTUATOR RISKS PERSONAL PROTECTIVE EQUIPMENT Thestructureofthegatemustbesuitableforfixingtheactuator Ifneces sary create a solid support to which...

Page 17: ...the joint by a few turns before remounting the front bracket When finished tighten the nut onto the rod 11 Openandclosetheleafmanuallytomakesurethatitcanbecom pletely opened and closed manually If it...

Page 18: ...the screw as it will have to be reinstallediftheactuatorhastoberemovedandsubsequentlytransported 6 2 ADJUSTING THE FORCE BY PASS 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Li...

Page 19: ...reas 3 Make sure that the automation is working properly with all the devices installed 7 2 FINAL OPERATIONS 4 Highlight all areas with adequate warning signs in which there are still residual risks e...

Page 20: ...r tidying up the area Maintenance must be performed by the installer maintenance technician Comply with all the safety instructions and recommendations provided in this manual Closeofftheworksiteandpr...

Page 21: ...y operate correctly if used 12 Check that the earth connections are intact 12 Check the operation of the circuit breaker and differential switch 12 Control devices Check that the installed devices and...

Page 22: ...operator of the automation with the ECDeclaration thesystemLogbookwiththemaintenancescheduleandthe user instructions of the automation The installer must inform the owner operator of any residual ris...

Page 23: ...pact of the wind on all components of the structure columns hinges leaves in order to calculate the maximum permitted wind force for the automation 10 422 standard flow rate 0 75 l min Exposed surface...

Page 24: ...2 5 8 3 0 3 5 7 4 0 6 5 Beaufort number and description Beaufort scale Wind speed km h 0 Calm 1 1 Light air 1 6 2 Light breeze 6 11 3 Gentle breeze 11 19 4 Moderate breeze 19 29 5 Fresh breeze 29 39 6...

Page 25: ...during closing tighten to increase the force loosen to decrease the force Regulate the force as indicated in the specific section 14 Distances 422 Standard S 0 B 90 100 110 120 130 140 150 160 A 70 1...

Page 26: ...422 24 732870 Rev C...

Page 27: ...422 25 732870 Rev C...

Page 28: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 422 26 732870 Rev C...

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