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422 19 

732870 - Rev.C

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

   9  

Scheduled maintenance

If the tests listed below turn up conditions that are other than ex-

pected, repair or restoration is necessary.

Operations    

Frequency

Structures

Check the structure to which the gate is fixed, the plinth and the built/fenced 

parts around the automation system: make sure there is no damage, cracking, 

breaks or subsidence.

12

Check the gate's area of movement, ensuring it is free from obstacles, objects or 

deposits which would reduce the effectiveness of the safety measures.

12

Ensure that there are no sharp protrusions which could represent a perforation 

or hooking hazard.

12

Gate

Check the gate and its fixings: integrity, absence of deformation, rust etc.
Check that screws and bolts are correctly tightened.

12

Check hinges and bearings: make sure that they are integral, correctly positioned 

in their seats and that there is no deformation, rust etc.

12

Lubricate the hinges and / or bearings, if necessary.

12

Check that the mechanical stops are fastened solidly and in good condition. This 

check must be performed on both sides, simulating any knocks which could 

occur during use.

12

Check the fall protection device: fastening and integrity.

12

Perform a general clean of the area of movement of the gate.

12

Actuator

Check that it is intact and correctly fastened.

12

Check the reversibility or irreversibility.

12

Check that there are no oil leaks.

12

Check the condition of the actuator cables, the cable glands and junction boxes. 12

Electronic equipment

Check that the electronic board enclosure is undamaged.

12

Check that the power supply and connecting cables and the cable glands are 

intact.
Check that the connectors and wiring are intact.

12

Check that there are no signs of overheating, burning etc. of electronic com-

ponents.

12

Check that the limit switches are intact and that they operate correctly, if used. 12
Check that the earth connections are intact.

12

Check the operation of the circuit breaker and differential switch.

12

Control devices

Check that the installed devices and radio controls are in good condition and 

that they operate correctly.

12

Sensitive edges

Check condition, fastening and correct operation.

6

Deformable edges

Check that they are intact and correctly fastened.

12

Photocells 

Check condition, fastening and correct operation.

6

Check the posts, ensuring that they are intact, correctly fastened and free of 

deformation etc.

6

Flashing light

Check condition, fastening and correct operation.

12

Electric locks

Check condition, fastening and correct operation.
Clean the seats.

12

Access control

Check that the gate opens only when an authorised user is recognised.

12

Complete automation system

Check that the automation operates correctly, following the set logic, when using 

the various control devices.

12

Check that the gate moves correctly - smooth, regular and without abnormal 

noise.
Check the correct speed during opening and closing and the respect for the 

intended slow downs.

12

Check that the manual release operates correctly: when the release mechanism is 

activated, it must only be possible to move the gate manually and not electrically.
Check that the caps on the locks are present.

6

Check that the maximum force required to move the leaf manually is less than 

225 N in residential areas and 260 N in industrial or commercial areas.

6

Check that the safety edges operate correctly when faced with an obstacle.

6

Check that each pair of photocells is working correctly.

6

Check that there is no optical/light interference between the pairs of photocells. 6
Check the force limitation curve (standard EN 12453).  For non-EU countries, of 

there are no specific local regulations, the force must be less than 150 N. 

6

Check that all necessary signage and warnings are present, intact and legible: 

residual risks, exclusive use etc.

12

Check that the gate's CE marking and the DANGER, AUTOMATIC MOVEMENT 

warning sign is present, intact and legible.

12

Summary of Contents for 422 Standard

Page 1: ...422 Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2018 Copyright FAAC S p A ab dem 2018 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...y completed machinery Description Swing gate actuator Model 422 The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfille...

Page 4: ...talling the fork and joint 14 Installing the rear Fork 14 Installing the front Joint 14 5 4 Fastening the actuator 14 5 5 Installing the casing 15 5 6 Installing the power cable 15 6 START UP 16 6 1 R...

Page 5: ...n into consideration these include Risks for the installation maintenance technician technical personnel Risks for the user of the automation system Risks to product integrity damage InEurope theautom...

Page 6: ...artinganyactivity on the product Keep these instructions for future reference Perform installation and other activities adhering to the sequences provided in the instructions manual Always comply with...

Page 7: ...he 422 is supplied with the vent hole closed with a screw and washer 2 Whenever the gate is handled the vent must be closed to prevent oil leaking out 2 4 DISPOSAL OF THE PRODUCT Afterhavingdismantled...

Page 8: ...osivechemicalsoratmospheric agents It is prohibited to use and or install accessories which have not been specifically approved by FAAC S p A It is prohibited to use the automation system before perfo...

Page 9: ...to be regulated Key protectedreleasedevice allowsmanualoperation When used with actuators without a lock it reduces the force required for manual operation Optional FAAC equipment Lock with personali...

Page 10: ...ust capacitor 25 F 8 F 8 F Thermal protection 120 C 120 C 120 C Max power 220W 220W 220W Max thrust 3800 N 3800 N 3800 N Max leaf length 1 2 m 1 2 m 1 2 m Min leaf length 0 8 m 0 8 m 0 8 m Rod stroke...

Page 11: ...eration gentlyguidetheleafthewholeway Donotpush it and let it slide freely Donotleavetheactuatorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE ACTUATOR 6 1 Open the...

Page 12: ...esrequiredtopreventdangerzones being reached refer to ISO 13857 F F Always shut off the power supply before performing any work If the disconnect switch is not in view apply a warning sign stating WAR...

Page 13: ...ction box 7 Key button 8 Pair of external photocells 9 Flashing light The installation must comply with standard EN 12453 Mark off the work site and prohibit access transit Installationmustbecarriedou...

Page 14: ...110 120 130 140 A 100 95 100 105 105 100 95 90 110 95 100 105 100 95 90 120 95 100 100 95 90 85 130 95 100 95 90 85 140 95 95 90 150 95 85 160 85 S 40 B 80 90 100 110 120 130 A 110 90 95 100 95 90 120...

Page 15: ...ed loads Welding must be carried out in a workmanlike manner Safety may be affected if it is carried out badly L L Keep to the measurements indicated If necessary modify the length of the rear bracket...

Page 16: ...ainst the rod without tightening it 5 4 FASTENING THE ACTUATOR RISKS PERSONAL PROTECTIVE EQUIPMENT Thestructureofthegatemustbesuitableforfixingtheactuator Ifneces sary create a solid support to which...

Page 17: ...the joint by a few turns before remounting the front bracket When finished tighten the nut onto the rod 11 Openandclosetheleafmanuallytomakesurethatitcanbecom pletely opened and closed manually If it...

Page 18: ...the screw as it will have to be reinstallediftheactuatorhastoberemovedandsubsequentlytransported 6 2 ADJUSTING THE FORCE BY PASS 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Li...

Page 19: ...reas 3 Make sure that the automation is working properly with all the devices installed 7 2 FINAL OPERATIONS 4 Highlight all areas with adequate warning signs in which there are still residual risks e...

Page 20: ...r tidying up the area Maintenance must be performed by the installer maintenance technician Comply with all the safety instructions and recommendations provided in this manual Closeofftheworksiteandpr...

Page 21: ...y operate correctly if used 12 Check that the earth connections are intact 12 Check the operation of the circuit breaker and differential switch 12 Control devices Check that the installed devices and...

Page 22: ...operator of the automation with the ECDeclaration thesystemLogbookwiththemaintenancescheduleandthe user instructions of the automation The installer must inform the owner operator of any residual ris...

Page 23: ...pact of the wind on all components of the structure columns hinges leaves in order to calculate the maximum permitted wind force for the automation 10 422 standard flow rate 0 75 l min Exposed surface...

Page 24: ...2 5 8 3 0 3 5 7 4 0 6 5 Beaufort number and description Beaufort scale Wind speed km h 0 Calm 1 1 Light air 1 6 2 Light breeze 6 11 3 Gentle breeze 11 19 4 Moderate breeze 19 29 5 Fresh breeze 29 39 6...

Page 25: ...during closing tighten to increase the force loosen to decrease the force Regulate the force as indicated in the specific section 14 Distances 422 Standard S 0 B 90 100 110 120 130 140 150 160 A 70 1...

Page 26: ...422 24 732870 Rev C...

Page 27: ...422 25 732870 Rev C...

Page 28: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 422 26 732870 Rev C...

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