FAAC 620 STANDARD, Installation Manual

Page 1: ...e Wiring 32 Programming Notes 29 Led Diagnostics 30 Maintenance 32 Safety in Gate Design 33 Troubleshooting 34 Limited Warranty 36 The 624 BLD Control Panel Installation Instructions Important Safety Information 2 Technical Data 4 Unpacking The Barrier 5 General Characteristics 5 Manual Release Mechanism 7 Prepare The Forms For Concrete 9 Attach The Barrier Beam 11 Check The Positive Stops 11 Bala...

Page 2: ...tions before the automatic operator is installed 4 An automatic operator should be installed on the inside of the property fence line Do not install the operator on the public side of the property fence line 5 Pedestrians should not use a vehicular gate system Prevent such inappropriate use by installing separate gates for pedestrians 6 Exposed reachable pinch points on a gate are potentially haza...

Page 3: ...d improper and therefore dangerous 2 When using any electrical equipment observe some fundamental rules Do not touch the equipment with damp or humid hands or feet Do not install or operate the equipment with bare feet Do not allow small children or incapable persons to use the equipment 3 If a gate system component malfunctions turn off the main power before making any attempt to repair it 4 Do n...

Page 4: ... 8 Motor run time2 frequency of use 100 100 Power voltage required VAC frequency Hz 3 230 115 6 or 10 50 60 3 Power consumption W 440 Operator cabinet weight lb kg 161 73 185 84 Operator cabinet dimensions in cm 6 5 8 13 3 4 42 1 2 17 35 108 7 7 8 14 15 16 42 1 2 20 38 108 Type of oil Lubrication Engineers MONOLEC 6115 Oil quantity qt l 2 1 2 Fan Standard Standard Automatic fan operation temperatu...

Page 5: ... to cool the motor The temperature of the oil is monitored and in high oil temperatures a cooling fan automatically turns on for further cooling The hydraulic motor of either the 620 or 640 operator drives two single acting pistons Both are attached to the rocker arm and the rocker arm rotates the barrier beam A compression spring attached to one piston serves to counterbalance the beam and an adj...

Page 6: ...Arm 20 Foundation Plate Optional 34 Thermal On Older Models 7 Left Side Limit Switch 21 Hole for conduit wire 35 Right Side Limit Switch 8 Oil Fill Cap 22 Grounding Lug 36 Spring Adjuster Nut 9 Vent Screw 23 Conduit Not Supplied 37 Right Hand Stop 10 Cooling Fins On motor pump 24 Control Panel Enclosure 38 Lock 11 Left Side Piston Bleed Screw 25 Hydraulic Hose 39 Door 12 Left side Piston 26 Manual...

Page 7: ...ey to disengage the beam from hydraulic operation allows you to operate the barrier by hand You disconnect the hydraulic operation of the beam by turning the Manual Release key counterclockwise Then you can raise or lower the barrier by hand Manual operation of the beam is important during the installation process and can be useful during power interruptions or power failures To re engage the hydr...

Page 8: ...20 and 640 Barriers DETERMINE THE ORIENTATION OF THE INSTALLATION You first need to determine whether your operator is set up for a right hand or left hand installation see Figure 3 Open the panel door of the operator cabinet with the key provided and lift the door up and away from the cabinet taking care not to disconnect the cabling to the fan Look at the two pistons to see which has the compres...

Page 9: ... 4 cm anchor bolts that extend at least 6 1 2 in 16 1 2 cm into the cement footing The anchor bolts should be positioned to match the holes in the bottom of your operator s cabinet 1 4 24 15 18 After the concrete is poured in the forms and before it sets place the foundation plate in the cement so that the top of the plate is level and flush with the top of the cement Allow the concrete to set a m...

Page 10: ... 1 4 in 640 Dimensions 640 Dimensions F G H J Entire plate edge to edge 14 1 16 x 7 7 8 in Hole diameter 2 1 4 in Distance fromhole to edge F 2 3 4 in G 1 1 4 in H 2 3 4 in J 10 5 8 in Entire plate edge to edge 15 1 4 x 9 1 16 in Hole diameter 2 1 4 in Distance fromhole to edge F 3 1 2 in G 1 1 4 in H 3 1 2 in J 12 in American Style Italian Style Figure 7 Positive Stop Location and Adjusters Figur...

Page 11: ...THE BARRIER BEAM WARNING Do not install the barrier in such a way that the beam moves within 2 feet 610 mm of a rigid object Before you attach the barrier beam be sure you have disconnected the barrier from hydraulic operation by means of the Manual Release mechanism turning the key counterclockwise Next you attach the beam to the operator cabinet with the beam in a vertical position See Figure 8 ...

Page 12: ...stem of the barrier beam when the main power is not available This allows the barrier to be raised by hand so that people and vehicles can safely pass during power interruptions and failures without having to manual release the barrier Note Once the emergency bypass solenoid has disengaged the hydraulic system and once you have raised the beam by hand you cannot lower the barrier beam until the po...

Page 13: ...the piston and screwing it into place with adjusting cap Then bolt the piston to the rocker arm and reinstall the steel cross member Re engage the hydraulics by turning the Manual Release key clockwise Be sure to recheck the tension of the compression spring before you turn on the main power to the operator Then be sure to adjust the hydraulic pressures CHANGING THE LENGTH OR TYPE OF BARRIER BEAM ...

Page 14: ...irt Kit Recommend aluminum beams only Steps 1 5 for assembly of Beam Skirt Kit Figure 13 Articulated beams ideal for low ceiling heights Figure 14 Round Beams 620 Models Only Figure 15 Break Away Round Beams 620 Models Only Figure 12 Skirted Beam Kit and Assembly Instructions The Skirt Kits Are Intended For Aluminum Beams Only ...

Page 15: ...Page 15 January 2007 620 640 Operator And 624BLD Control Panel Installation Manual 2 3 4 2 3 4 12 12 BREAK AWAY BEAM STOP SWITCH Figure 16 620 Break Away Round Beam Stop Switch Installation Instruc ...

Page 16: ...Ball Joint 2 17 415001 Rocker Arm 1 18 7580145 Limit Switches 2 19 N A Screw 3x16MM 4 20 N A Bolt Allen Head 4X10MM 4 21 N A Limit Switch Cams 2 POS PART NUMBER DESCRIPTION QTY 22 N A Limit Switch Cam Plate 1 23 N A Lock Washer 6MM 2 24 N A Screw 6x10MM 2 25 N A Spacer 2 26 N A Bolt 4 27 N A Harness Limit Switches 1 28 7291025 Lock Dog 1 29 7120505 Key Cylinder 1 30 7131005 Viro Key 10 31 N A Scre...

Page 17: ...Output Shaft 1 16 7073015 Ball Joint 2 17 416003 Rocker Arm 1 18 7580145 Limit Switches 2 19 N A Screw 3x16MM 4 20 N A Bolt Allen Head 4x10MM 4 21 N A Limit Switch Cams 2 POS PART NUMBER DESCRIPTION QTY 22 N A Limit Switch Cam Plate 1 23 N A Lock Washer 6MM 2 24 N A Screw 6x10MM 2 25 N A Spacer 2 26 N A Bolt 10x20MM 4 27 N A Harness Limit Switches 1 28 7291025 Lock Dog 1 29 7120505 Key Cylinder 1 ...

Page 18: ...Page 18 January 2007 620 640 Operator And 624BLD Control Panel Installation Manual 620 MOTOR PUMP ASSEMBLY EXPLODED VIEW ...

Page 19: ...Body 1 133 7514075 Power Cord 1 134 N A Screw 1 135 2365 Bolt Motor 4 POS PART NUMBER DESCRIPTION QTY 136 N A Washer 4 137 702003 Nut Jam 4 138 7700205 Motor 1 139 3204435 Lobe Pump 1 140 N A Fork Non Spring Cylinder 1 141 725203 Piston Non Spring Side 1 142 N A Pin Pump 2 143 7090010015 O Ring Pump to Valve Body 2 144 4404065 Inlet Valve 2 145 7049005 Retainer 2 146 7090300015 O Ring Shuttle Pist...

Page 20: ...Page 20 January 2007 620 640 Operator And 624BLD Control Panel Installation Manual 640 MOTOR PUMP ASSEMBLY EXPLODED VIEW ...

Page 21: ...Body 1 133 7514125 Power Cord 1 134 N A Screw 1 135 2365 Bolt Motor 4 POS PART DESCRIPTION QTY 136 N A Washer 4 137 702003 Nut Jam 4 138 7700205 Motor 1 139 3204435 Lobe Pump 1 140 N A Fork Non Spring Cylinder 1 141 725203 Piston Non Spring Side 1 142 N A Pin Pump 2 143 7090010015 O Ring Pump to Valve Body 2 144 4404065 Inlet Valve 2 145 7049005 Retainer 2 146 7090300015 O Ring Shuttle Piston 1 14...

Page 22: ...r should refer to the installation manual for a given operator for more information NOTE An installation is U L compliant only when you install the FAAC operators according to the UL325 standards T HE 624 BLD C ONTROL P ANEL I NSTALLATION I NSTRUCTIONS INSTALLING THE 624 BLD CONTROL PANEL Installing the control panel consists of the following general steps Connecting the main power to the control ...

Page 23: ...r Radio Plug In FAAC Plug In Radio Receiver Programming Buttons 3 Buttons F Programming Functions Logics Pause Time Work Time Deceleration Time Torque and Loop 1 2 DL Display for Programming Diagnostics LED Input Status LEDS Light Emitting Diodes J1 Low Voltage Terminal Strip J2 Terminal Strip For Motor Fan Warning Light J3 Open Limit Switch Quick Connector J4 Radio Receiver Plug In J5 Closing Lim...

Page 24: ...Wire other safeties in series here Figure 4C Typical jumpers needed for testing purposes FAAC Strongly recommends the use of reversing devices for a safe UL listed installation Figure 3C Typical wiring diagram using FAAC photo beams FAAC PART NUMBER 785163 Wire other reversing devices in series as shown here Figure 2C 624 BLD Board Terminal ...

Page 25: ... cabinet door side of the steel cross member Run the wires and conduit through the connector on the right side of the junction box for the main power switch CAUTION Do not run the main power conduit up the metal channel in the right front of the cabinet The right front channel houses wiring for the limit switches and is appropriate only for low voltage wiring Connect the main power ground wire to ...

Page 26: ...by being activated in emergency state opens the barrier and stops its movement until the contact is restored WARNING If emergency safety devices are not connected jumper terminals 9 10 between GND terminals 10 11 19 Negative contact for accessories and DC power negative 24 Vdc terminals 12 13 Positive contact for powering 24VDC accessories WARNING Max load of accessories 500mA OUT 1 Output 1 termi...

Page 27: ...it down the display shows the name of the next function etc When you reach the last function press the F push button to exit programming and the display resumes showing the input status The following table indicates the sequence of functions accessible in 1st LEVEL PROGRAMMING 1ST LEVEL PROGRAMMING DISPLAY FUNCTION DEFAULT FUNCTION LOGICS AUTOMATIC AUTOMATIC 1 SEMI AUTOMATIC PARKING PARKING AUTOMA...

Page 28: ...d DISPLAY FUNCTION DEFAULT LOOP 1 If this function is activated the loop connected to the Loop1 input will have the OPEN function loop1 active loop1 not active ATTENTION If the function is not activated loop1 status will nevertheless be available on one of the outputs if appropriately set see 2nd level programming LOOP 2 If you activate this function the loop connected to Loop 2 input will have th...

Page 29: ...N DEFAULT MAXIMUM TORQUE AT THRUST The motor works at maximum torque ignoring the torque adjustment during the initial time of the movement Active Excluded PRE FLASHING To activate the flashing light for 5 sec before the start of the movement Excluded Before every movement Before closing At end of pause only SLOW CLOSING For setting the entire closing stage at slow speed Active Excluded DECELERATI...

Page 30: ...activates LAMP output for 4 sec every 30 sec Can be useful for setting scheduled maintenance Active Excluded 2ND LEVEL PROGRAMMING continued DISPLAY FUNCTION DEFAULT FAIL SAFE If this function is activated it enables a function test of the photocells before any automated system movement independently from the output used If the test fails the automated system does not start the movement Active Exc...

Page 31: ...eck if the system is operating correctly Above all check if power is adequately adjusted and if the reversing devices are operating correctly 2ND LEVEL PROGRAMMING continued DISPLAY FUNCTION DEFAULT CYCLE PROGRAMMING IN THOUSANDS For setting a count down of the system operating cycles Settable value from 0 to 99 thousands of cycles The displayed value is reset as the cycles progress interacting wi...

Page 32: ... a Master Slave configuration follow the wiring diagram below and program the barriers as follows MASTER Program the logic as needed and the parameters as follows OUT2 OUT3 SLAVE Program the slave logic into the C Mode it should look as follows T HE 624 BLD C ONTROL P ANEL I NSTALLATION I NSTRUCTIONS Figure 5C 624 BLD Master Slave Wiring Diagram ...

Page 33: ...Page 33 January 2007 620 640 Operator And 624BLD Control Panel Installation Manual PROGRAMMING NOTES ...

Page 34: ...ended pressure settings Beam motion Adjust the compression spring if necessary Cooling fan Clean the motor cooling ducts Control panel Test the function of input power and output function of all attached relays cards and devices SPECIAL MAINTENANCE Inspect and service your 620 or 640 Barrier system anytime you observe or suspect a malfunction of the barrier In addition if your observations warrant...

Page 35: ...n of the beam PROBLEM The beam is open and won t close in response to an activating signal SOLUTION Check the LEDs on the control panel The FCA light should be off and the FSW STOP FCC and EMERGENCY lights should be on if the FCA light is on then the gate is not fully opened Move the opening limit switch plate closer to the opening limit switch If you have no reversing devices installed and you ar...

Page 36: ...as been subject to misuse negligence or accident or has not been operated in accordance with FAAC International Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such product s Neither FAAC S p A or FAAC International Inc shall be liable for any loss or damage whatsoever resulting directly or i...