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B614 

732998        -  Rev.A_DRAFT

Tr

ansla

tion of the original instruc

tions

ENGLISH

1.   INTRODUCTION TO THIS INSTRUCTIONS MANUAL

1.1  MEANING OF THE SYMBOLS USED

 1 

Symbols: notes and warnings on the instruc-
tions

F

WARNING  ELECTRIC SHOCK HAZARD - The operation 
or stage described must be performed following the 
instructions supplied and applicable safety regulations

!

WARNING, PERSONAL INJURY HAZARD OR RISK OF DAM-
AGE TO COMPONENTS - The operation or stage described 
must be performed following the supplied instructions 
and applicable safety regulations

WARNING - Details and specifications which must be 
respected in order to ensure that the system operates 
correctly

RECYCLING and DISPOSAL - Components and structural 
materials, batteries and electronic components must not 
be disposed of together with household waste. They must 
be taken to authorised disposal and recycling centres

For manual lifting, there should be 1 person for every 
20 kg to be lifted

PAGE E.g.: 

6

  see Page 6

FIGURE E.g.: 

1

-3  see Figure 1 - item 3

TABLE E.g.: 

1

   see Table 1

§

CHAPTER/SECTION E.g.: §1.1  see section 1.1

APPENDIX E.g.: 

1

  see Appendix 1

Automatic operation - automation system locked

Manual operation - automation system unlocked

This manual provides the correct procedures and 
requirements for installing B614 and maintaining it 
in a safe condition.
When drafting the manual, the results of the risk 
assessment conducted by FAAC S.p.A. on the entire 
product life cycle have been taken into account in 
order to implement effective risk reduction measures.
The following stages of the life cycle of the product 
have been considered:

 

-

Delivery/handling

 

-

Assembly and installation

 

-

Set-up and commissioning

 

-

Operation

 

-

Maintenance/troubleshooting

 

-

Disposal at the end of the product’s life cycle

Risks arising from installation and using the product 
have been taken into consideration; these include:

 

-

Risks for the installation/maintenance technician 
(technical personnel)

 

-

Risks for the user of the automation system

 

-

Risks to product integrity (damage)

In Europe, the automation of    a barrier    falls under the 
Machinery Directive 2006/42/EC and the correspond-
ing harmonised standards. Anyone automating    a bar-
rier (new or existing)    is classified as the Manufacturer 
of the Machine. They are therefore required by law, 
among other things, to carry out a risk analysis of 
the machine (   automatic barrier     in its entirety) and 
take protective measures to fulfil the essential safety 
requirements specified in Annex I of the Machinery 
Directive.
FAAC S.p.A. recommends that you always comply with 
standards EN 12453 and EN 12445 and in particular 
that you adopt the safety criteria and devices indicated 
in these standards, without exception, including the 
dead-man function.
 This manual also contains general information and 
guidelines, which are purely illustrative and not ex-
haustive, in order to facilitate the activities carried out 
by the Manufacturer of the Machine in all respects with 
regard to carrying out the risk analysis and drafting the 
instructions for use and maintenance of the machine. It 
should be clearly understood that FAAC S.p.A. accepts 
no liability for the reliability and/ or completeness of 
the above instructions. As such, the manufacturer of 
the machine must carry out all the activities required 
by the Machinery Directive and the corresponding 
harmonised standards on the basis of the actual 
condition of the locations and structures where the 
product B614 will be installed, prior to commissioning 
the machine. These activities include the analysis of all 
the risks associated with the machine and subsequent 
implementation of all safety measures intended to 
fulfil the essential safety requirements.

This manual contains references to European stand-
ards.  The automation of    a barrier     must fully comply 
with any laws, standards and regulations applicable in 
the country where installation will take place.

Unless otherwise specified, the measurements provided 
in the instructions are in mm.

Summary of Contents for B614

Page 1: ...are il prodotto di pre serie Alcune parti sono incomplete o in versione non definitiva IT EN This instruction is a preliminary draft meant to accompany the pre series product Some parts are incomplete...

Page 2: ...de namen en merken zijn eigendom van de respectievelijke fabrikanten Deklantenmogenkopie nmakendieenkelvooreigengebruikbestemdzijn Dez handleiding werd in 2017 gepubliceerd Copyright FAAC S p A ab dem...

Page 3: ...heessentialrequirementsoftheMachineryDirective2006 42 EC includingallapplicableamendments thathavebeenappliedand fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 2 1 1 2 3 1 2 5 1 2 6 1 3 1 1 3 2 1 3 4 1...

Page 4: ...beam 21 Round beam 23 5 5 Fitting the spring 25 Tie rod 25 Single spring 26 Double spring 26 5 6 Accessories on the beam 27 5 7 Balancing the beam 27 5 8 Limit switch adjustment 28 5 9 Earthing the do...

Page 5: ...ontrols 46 Deleting remote controls from memory 46 10 4 BUS 2easy devices 47 Connection 47 BUS 2easy photocells 47 Control devices 47 BUS 2easy device registration 48 10 5 Round beam light kit 49 10 6...

Page 6: ...ks for the installation maintenance technician technical personnel Risks for the user of the automation system Risks to product integrity damage In Europe the automation of a barrier falls under the M...

Page 7: ...ING SHEARING Riskofimpact crushing or shearing due to moving parts RISKOFOBJECTSFALLINGFROMABOVE Riskofimpact due to objects falling RISK OFTRIPPING Risk of tripping due to raised sec tions above 5 mm...

Page 8: ...onstruction Site Directive 92 57 EC The installer is responsible for the installation testing of the automation and for completing the Register of the system Theinstallermustproveordeclaretopossesstec...

Page 9: ...safety footwear 20 kg is the MAX weight one person can lift Kg ____ Weight of the package PALLETISED SUPPLY RISKS PERSONAL PROTECTIVE EQUIPMENT SINGLE PACKAGE RISKS PERSONAL PROTECTIVE EQUIPMENT Useaf...

Page 10: ...components are present and intact 1 4 Dispose of the packaging materials Thepackagingmaterials plastic polystyrene etc must notbeleftwithinreachofchildrenastheyarepotential sources of danger Whenyouh...

Page 11: ...install the automation system outsideofthelimitsspecifiedintheTechnicalData and Installation Requirements sections It is forbidden to use B614 in a constructional configuration other than the one prov...

Page 12: ...ture the recognition of an obstacle during closure causes the manoeuvre to be reversed the recognition of an obstacle during opening Sale code Product name IDENTIFICATION NUMBER Month year of producti...

Page 13: ...AC Beam length Rectangular beam 2 00 4 85 m max Round beam 2 00 5 20 m max 6 Technical data 3 7 MANUAL OPERATION Performing the release manoeuvre when there is no electrical power Performingtherelease...

Page 14: ...3 8 COMPONENT IDENTIFICATION Standard equipment on the barrier body 4 1 Bearing trunk 2 Drive shaft 3 Beam release device triangular key 4 Upper lid 5 Door with lock 6 Control board E614 7 Control bo...

Page 15: ...ive reflectors for round beam 3 9 INSTALLATION COMPONENTS The installation requires the following FAAC compo nents supplied separately 5 1 Base plate 2 Rectangular or round beam the reflecting paper f...

Page 16: ...pening of the service door and the positioning removal of the box and any other elements The thresholds and protrusions of the paving must be appropriately shaped in order to prevent the risk of slidi...

Page 17: ...r Slave configuration a cable conduit has to be installed for the cables that connect the two electronic boards Checkburiedcableplanstoensurethattherearenoother electrical cables in proximity to the p...

Page 18: ...EXAMPLE SYSTEM The example is purely an illustration and is only one of the possible applications of B614 Example System Minimum wire cross section 1 Barrier B614 2 Mains power supply 3G 1 5 sq mm 3 C...

Page 19: ...dthemovingmechanicalpars Never install the beam before fixing the barrier body and checking it Untiltheinstallationiscomplete neverleavethebarrier unguarded with the beam fitted If the beam is fitted...

Page 20: ...and dimensions on the basis of the characteristics of the ground and place of installa tion Perform structural calculations where necessary 1 Dig into the ground Cover with concrete ensur ing the tub...

Page 21: ...te has solidified In this phase the barrier must be locked Never manage the barrier by holding the board holder 1 10 Remove the 4 nuts with washers from the plate 2 11 Place the barrier body on the fo...

Page 22: ...130 cm of cable are necessary 1 13 Arrange the cables inside the barrier Fix the cables with the cable ties provided 1 2 and 3 2 14 Remove bolt with washer 1 Open cable tie2 Bring the cables to the bo...

Page 23: ...it is necessary to turn the balancer in the closed beam position This phase requires the release of the barrier Keepawayfromthemovingelementsinsidethebox To move the balancer turn the drive shaft maki...

Page 24: ...ng it at the end 6 Line up the two holes underneath slide the lower edging temporarily to uncover the holes 7 Fix the beam with screws 2 interposing the wash ers reposition the lower edging 8 19 Inser...

Page 25: ...he spacer 5 must not be used and must be eliminated 3 22 Removing guide 1 and replacing it 4 Insert the adaptor 2 horizontally 5 Fix in position with screw 3 interposing washers4 and 5 Use the torque...

Page 26: ...instructions ENGLISH 9 24 Insert cover 1 and fix it with the screws2 10 25 Applythereflectivepapers1onbothsides of the beam 11 Insert cover 2 at the end of beam and fix with screws 3 Leave the beam s...

Page 27: ...ncer and the base indicated Theaccessoriesonthebeammustbeconsideredwhen choosing the balancing spring single or double Fol lowing the addition or elimination of the accessories at alatertime itmightbe...

Page 28: ...o place the spring under tension Keep away from the spring coils 3 Restore the automatic operation DOUBLE SPRING 1 29 Creating the double spring by joining the two springs at the ends with the plates1...

Page 29: ...BEAM RISKS PERSONAL PROTECTIVE EQUIPMENT This phase requires the release of the barrier Perform the release manoeuvre when there is no electrical power Keep away from the moving elements inside the bo...

Page 30: ...ires the release of the barrier Perform the release manoeuvre when there is no electrical power Keep away from the moving elements inside the box and from the coil spires Do not leave the beam vertica...

Page 31: ...r and nut on the base and on the door Respect the insertion order indicated in the figure 5 10 CLOSING THE DOOR The door must be closed before any manoeuvres are performed even manually Handle the doo...

Page 32: ...With the cover inclined insert markers 1 in slots 2 on the box rod side then lower it on the opposite side 2 Close with the key turn in an anticlockwise direc tion 3 Check the closure of the cover tr...

Page 33: ...cess totheelectronicpartsandthemovingmechanicalpars Never install the beam before fixing the barrier body and checking it Untiltheinstallationiscomplete neverleavethebarrier unguarded with the beam fi...

Page 34: ...rature 20 C 55 C COMPONENTS See figure 42 BOARD J1 Mains power supply terminal board J3 Terminal board for BUS 2easy J6 Accessory input terminal board J7 Radio module connector XF J8 Battery connector...

Page 35: ...4 OUT 3 OUT 2 OUT 1 24V LAMP MOT MOT PE N L N L 6 A M 24 V 15 W max RADIO 1 RADIO 2 ERROR ALARM F XF 433 868 AC MAIN MOT ENC TRAFFIC LAMP LIGHT BEAM COM BLR BLG F3 J8 J1 J23 J11 J18 J21 J6 J10 J3 J13...

Page 36: ...t commands the closure of the bar rier by closing a contact 3 STOP Configured as STOP default NC contact connect a button or other pulse giver that commands the stopping of the barrier by opening a co...

Page 37: ...he barrier when a contact is closed LOOP 2 Transitcoil NO contact connect a detector that commands the closureatthedisengagementwhenacontactisclosed Theengagementoftheloopduringtheclosureinverts the m...

Page 38: ...the connection RADIO MODULE XF See 10 3 for the installation MAINS SUPPLY AND EARTHING Use a 3G 1 5 mm2 wire not supplied The grounding between board and box is done in the factory Do not remove the...

Page 39: ...erly set the parameter cF dependent on the beam length 6 RegistertheBUS2easydevices iftheyareinstalled see 10 4 7 Check the barrier s direction of travel see 12 2 8 Perform the set up see 8 3 9 If the...

Page 40: ...the beam length 01 beam up to 3m 02 beam from 3m to 4m 03 beam from 4m to 5m 03 dF DEFAULT Displayed if the board is configured with the factory settings default Y indicates that all set values corre...

Page 41: ...FC DRIVING FORCE ON CLOSURE 01 minimum power 50 maximum power 50 SP STOP INPUT CONFIGURATION It defines the function of the STOP input 00 STOP Stop 02 FSW CL Closure photoelectric cell 00 t OPERATING...

Page 42: ...e open flashing in all other states 01 AS MAINTENANCEREQUEST CYCLECOUNTER linked to the next two functions If activated at the end of the countdown settable with the two subsequent Cycle Programming f...

Page 43: ...the intervention of the photocells during the pause mode reloads the pause time OPEN during the opening locks OPEN during the closure causes reopening The CLOSE command always commands the closure b S...

Page 44: ...nefromapproachingtheautomation system until the end of the procedure The SET UP MUST be performed with the mains power switched on withtheautomationsystemfunctioningautomatically with the STOP EMER in...

Page 45: ...pper cover see the relative section 2 43 Applythenoticesuppliedwarningagainst the risk of cutting crushing or the loss of fingers or a hand between the beam and the body of the barrier Theindicationof...

Page 46: ...ade until the mechanical and electronic installation is complete Never manage the barrier by holding the board holder 10 1 24V FLASHING LIGHT The flashing light indicates that the automation is moving...

Page 47: ...morised master version only The LED on the remote control starts to flash 2 Release both buttons the LED on the remote control continues to flash 3 Press and hold down the button that has already been...

Page 48: ...on the board is still flashing and press the button of the DS remote control that you wish to memorise for a few seconds The corresponding LED DL4 or DL5 on the board will turn on with a steady light...

Page 49: ...the photocells 1 0 0 0 CL FSW 1 0 0 1 1 0 1 0 1 0 1 1 1 1 0 0 1 1 1 0 1 1 1 1 OPEN Assignanaddresstoeachpairofphotocellsbysetting thefourDIPswitches DS1 onthetransmitterandthe corresponding receiver...

Page 50: ...has been replaced Following any changes addition replacement or removal to the BUS 2easy devices ON 1 2 3 4 5 1 command DIPswitch5 0 OFF ON 1 2 3 4 5 2 commands DIPswitch5 1 ON Registration procedure...

Page 51: ...k in progress 10 7 BEAM JOINT KIT RISKS PERSONAL PROTECTIVE EQUIPMENT Follow the assembly instructions provided with the productrespectingallthesafetyprecautionsindicated in this manual Theinstallatio...

Page 52: ...ction is present and is in good condition You should install a beeper or similar to indicate the beam is closing Apply the reflector on the stem On the rectangular beam it is not possible to install t...

Page 53: ...any external loops must be connected to the Master barrier Each barrier must be programmed on the basis of the lengthandconfigurationofthebeam Thefunction ing logic must only be programmed on the Mast...

Page 54: ...ogramming and set cF depending on the beam configuration and length Ct SL for configuring the board as Slave 3 Check the status of the LEDs on the board LED DL7 Red Master Slave synchronisation absent...

Page 55: ...pressed The display shows oP and the barrier opens The flashing point betweenthetwolettersindicatesthattheencoder is operating correctly 3 Keep the button pressed The display shows cL and the barrier...

Page 56: ...tenance plan for the automation system supplementingthislistormodifyingthemaintenance operationsonthebasisofthemachinecharacteristics 13 Routine maintenance If the tests listed below turn up condition...

Page 57: ...e intact and correctly fastened 6 Check the integrity of the wire and the relative signs max height allowed risk of crushing in the beam joint 6 Complete automation system Check that the automation sy...

Page 58: ...ce versa invert the phases in the motor connec tion and perform a SET UP The barrier makes very slow movements check the force set check the balancing of the beam checktheparametercFhasbeensetin accor...

Page 59: ...t the user instructions The installer must provide the owner operator of the automationwiththeECDeclaration thesystemLogbook withthemaintenancescheduleandtheuserinstructions of the automation The inst...

Page 60: ...lowly for the entire stroke Do not let the beam travel freely Donotleavethebarrierunblocked aftercarryingout the manual movement restore automatic operation RELEASE PROCEDURE 1 51 Openthelockcover Ins...

Page 61: ...53 60 53 60x60x60h 52 52 53 53 20 20 20 20 POS 1 5 10 POS 1 5 10 POS 2 5 10 POS 2 5 10 POS 5 4 10 POS 5 4 10 POS 5 4 10 POS 4 5 10 POS 4 5 10 POS 3 5 10 POS 3 5 10 Translation of the original instruct...

Page 62: ...lights 1 B 2 B 4 A 5 A 3 A 4 A beam and hedge 1 B 3 A 4 A 3 A 3 A 4 A beam and foot 2 B 4 A 5 A 3 A 4 A 4 A beam hedge and foot 2 B 4 A 5 A 4 A 4 A 5 A 17 Round beam S balancing beam length max 2 0 m...

Page 63: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 758518 www faac it www faacgroup com B614 61 732998 Rev A_DRAFT...

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