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6.4 

If you call in for technical support or warranty support: 
before any control board or motor will be permitted to be 
sent in for testing or warranty you will be required to e-mail 
digital photos to the technician. 
 

This is done in your best interest to save unnecessary shipping expenses and time lost. Many 
times we can come up with solutions to issues by seeing pictures that relay information that is im-
possible to relay through a phone conversation. 
 
 

Below are examples of control board pictures and motor pictures that we will be looking for

:

 

Summary of Contents for E-SC 1600

Page 1: ...Instruction Manual for the Manufactured by E SC 1600 E SC 1602 Series ...

Page 2: ...ng use 9 The installation must conform to Standards EN 12453 and EN 12445 The safety level of the automated system must be C D 10 Before attempting any job on the system cut out electrical power and disconnect the batteries 11 The main power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3 mm or great er Use of a 6A thermal breaker will all p...

Page 3: ...a tion dimensions of piston driven devices It consists of an irreversible electro mechanical operator with guard and an articulated arm activation system to be fit ted to the gate with the appropriate accessories The irreversible system ensures the gate is mechanical locked when the motor is not operating A lock still needs be installed if security of high winds are a concern A manual release make...

Page 4: ...llation 1 4 Operator Basics 2 Manual Operation Restoring Automation 2 1 Installation 3 IMPORTANT Determining Setback Pull to Open 3 1 Installation of operator 3 2 3 Pre Programming 4 Mounting the Control Board and Box 4 1 Mounting Backup Batteries if applicable 4 2 Removing Wiring Strips for Wiring 4 3 Installation of Limit Switches and Positive Stops 4 4 5 Temporary Safety Jumpers 4 6 Wiring the ...

Page 5: ... your gate opener The table of contents are listed to assist you locating a desired section We do howev er strongly suggest studying every page of the instruction manual before attempting installation SECTION Diagnostics and Troubleshooting 6 LED Lights and Operational Displays 6 1 Troubleshooting 6 2 4 Accessories 7 Control Board Overview 7 1 2 Photocell and Safety Device Guide 7 3 Accessories 7 ...

Page 6: ... to 131 Deg F Gearmotor weight lbs 25 Protection class IP44 Gate leaf max length ft Up to 16 Gate leaf max weight lbs Up to 800 Operator overall dimensions LxHxD in See below Angular velocity 8 Degrees Second Specifications 1 1 1 Guard 2 Operator securing base plate 3 Release wrench 4 Release 5 Gear motor 6 Transmission shaft 7 Straight lever of articulating arm 8 Curved lever of articulating arm ...

Page 7: ...Bracket 10 Control Box 11 Control Board 12 Transmitter 13 Receiver 14 Transformer 15 Control Box Screws Control Board Screws and Washers Jumper Wire Shows 433 Receiver Master or Single Operator 1 Housing Cover 2 Column Mounting Plate 3 Manual Release Key 4 Manual Release 5 24VDC Motor 6 Transmission Shaft 7 Straight lever of articulating arm 8 Curved lever of articulating arm 9 Gate Mounting Brack...

Page 8: ...t any irregular friction during entire travel Make sure the hinges are in good condition Ball bearing hinges are ideal for gates weighing over 200 lbs or over 10 in length Make sure the gate is plumb and level The fence post must be secured in the ground with concrete This will prevent alteration of alignments and leveling during installation and during cycles 1 3 1 2 Estate Swing Operator 3 Photo...

Page 9: ...and anchor will be needed to connect the Base Plate to the column 2 5 16 Hex Bolts will be needed to connect the Gate Mounting Bracket to the gate Length will be determined by the gate horizontal member thickness If your transformer is going to be plugged into an outdoor outlet you will need to weather proof that outlet and transformer Electrical boxes orplug covers can be obtained from a local ha...

Page 10: ...ops Turn it in the direction that is dictated below For left hand mounted operators Turn counterclockwise to lock clockwise to unlock For right hand mounted operators Turn counterclockwise to unlock clockwise to lock To avoid an involuntary pulse activating the gate during the maneuver before re locking the operator switch off all power Fit the supplied Allen wrench and turn it by approximately a ...

Page 11: ... arm must be mounted to the hole on the gate mounting bracket marked X on the diagram above A B C MAX a 2 33 to 4 33 4 33 to 5 12 28 74 90o 4 33 to 6 3 4 33 to 5 12 28 35 90o 6 3 to 8 27 4 33 to 5 12 27 95 90o 8 27 to 10 24 4 33 to 5 12 27 56 90o 10 24 to 12 2 4 33 to 5 12 27 17 90o 12 2 to 14 2 4 33 to 5 12 26 38 90o 2 33 to 4 33 7 5 to 8 3 25 6 120o 4 33 to 6 3 9 06 to 9 84 23 62 120o 6 3 to 8 2...

Page 12: ...ine of the base plate with the operator in the correct setback position Then remove the motor from the base plate 2 Secure the base plate to the column using screws and a proper anchoring system for your type of column material Redheads from your local hardware store are the recommended anchor for concrete 3 Fit the gear motor back onto the base plate and secure it with two screws nuts and washers...

Page 13: ... Veri fy the arm is level then temporarily remove the coupling from the arm in order to attach the gate mounting bracket Attach the gate mounting bracket to the gate using nuts carriage bolts and washers 8 Reconnect the coupling from the gate mounting bracket to the arm If not using limit switch es place the cover on top of the motor and secure it in place using the three small provided screw thro...

Page 14: ...box The knockouts are multi sized purchase water tight connectors to run the wires into the box The water tight con nectors go in the knockouts on the bottom 3 To mount the control board first mount the control board stand in the center of the box 4 Place the caps provided over the pegs that will be used to attach the control board 4 1 All wires being run to the control board should also be run th...

Page 15: ...de the two batteries below the control board mount They do not require any additional bracing Create holes on the side of the box large enough for your watertight connectors and run your wires in from the side to make room for the batteries ...

Page 16: ... terminal strips on the control board are easily removed for wiring Simply pull straight out on the terminal strip to remove it from the board It will slide right off Slide it back on when you are finished with your wiring connec tions ...

Page 17: ...s on the top of the operator Manually release the arm CLOSED GATE LIMIT SWITCH Move the gate into the full closed position then move the bottom ring so it is pushing the switch on the bottom limit switch in Tighten the screw on the bottom ring to secure it in place see next page for screw close up 4 4 Although the E SC 1600 control board comes equipped with a cycle time learning function physical ...

Page 18: ... Connection 4 is not used Terminal Block CN3 COMF Common from all lim it switches FCC1 N C Limit Connection Closed Gate Limit Switch on Master FCA1 N C Limit Connection Open Gate Limit Switch on Master FCC2 N C Limit Connection Closed Gate Limit Switch on Slave FCA2 N C Limit Connection Open Gate Limit Switch on Slave ...

Page 19: ...umping these terminals to common COM during the set up process It is recommended not to use any accessories until setup and programming are complete NOTE If not using safety devices the temporary safety jumper must remain in In order for the gate operator to move all three safety terminal lights STOP FSW CL FSW OP must be lit If not using limit switches and ONLY if NOT using limit switches you mus...

Page 20: ...lock CN2 insert the Red wire in APM2 and Black wire in CHM2 During the learning process if the gate begins to move in the wrong direction Stop the gate operator by removing power or tripping RESET switch Then swap the brown and blue wires this will make the operator start in the right direction when you restart the run time learning procedure 4 7 RD Red BL Black RD BL RD BL ...

Page 21: ...s caused the transformer not to function Allow at least 4 of wire between the control board and the trans former 1 Plug the transformerinto a 110 V AC outlet 2 The transformer is not weather proof and must be kept in a cov ered area Plug covers are available from your dealer contact 1 800 640 GATE for a dealer in your area 3 Two 12V DC batteries may be run in series as backup to the 24V transforme...

Page 22: ...e receiver wire 3 Using a 6 screw attached the top of the receiver to the post If you are happy with this position use the small provided set screw in the bottom hole to secure the receiver in place 4 Attach the receiver wire to the terminals as seen below Please note that you will find a factory installed jumper wire con nected on the receiver Leave this jumper wire in place One of the terminals ...

Page 23: ... could mean 1 button on 400 different remotes or this could mean all 4 buttons on 100 remotes or anything in between Some choose to program all 4 buttons to a single receiver if they are not using multiple gates to eliminate pressing the incorrect button on the re mote To do so follow the programming above with each button of the remote You can erase all pro grammed codes by holding Learn 1 until ...

Page 24: ...ow 3 Press and hold down P2 until the display shows parameter A with the corresponding number that is currently default or previously pro grammed 4 Press P1 to change the number variable of the parameter USE THE CHART ON THE NEXT PAGE AS A GUIDE 5 To move to the next parameter Press P2 6 When 60 seconds have elapsed without any button being pressed the control unit automatical ly exits the program...

Page 25: ... Disabled Enabled This parameter turns auto close on or off The pause time for the auto close is set during movement programming OPEN A Opens Closes Opens Opens Stops Closes Stops This parameter determines what an OPEN A terminal command will result in d1 is recom mended for safety Disabled Enabled This parameter is for use with multiple gate users If enabled when the gate is opening it can not be...

Page 26: ...No Limit Switch Limit Switch LIMIT SWITCH In this parameter you MUST specify whether you are using limit switches or not for proper function of your gate Single Leaf Gate Dual Leaf Gate SINGLE OR DUAL In this parameter you MUST specify whether you are using single gate one leaf one motor or dual gate two leaves two motors After programming your last parameter you may now move on to programming you...

Page 27: ...howing on the LED display 3 Press and hold down P2 until the LED display shows the A parameter and the relevant number appear in the LED display 4 Give an OPEN A command This can be done with any opening device keypad push button etc wired into OPEN A and COM or using the transmit ter You can also briefly one second or less jump OPEN A and COM with a wire This will begin your gate in the CLOSING D...

Page 28: ... operation before automatically re closing and then signal your opener using an OPEN A contact or trans mitter signal to close the gate s The gate s will then return to closed and programming will be complete Even if your auto close is off you must still set a pause time the pause time will not be used in normal gate operation 5 5 Dual gates are programmed simul taneously Move both of the leafs to...

Page 29: ...imit switch tripped FCA2 Motor 2 opening limit switch not tripped Motor 2 opening limit switch tripped STOP Stop command not activated Stop command activated FSW CL Closing safety device not tripped Closing safety device tripped FSW OP Opening safety device not tripped Opening safety device tripped During idle for single gate openers all should be on except FCC 2 and FCA 2 During idle for dual gat...

Page 30: ...et and stops or reverses directions Check dip switches to the left of the LED display It should be 1 OFF 2 OFF 3 ON 4 On If the dip switches are wrong you must turn all power off before changing the dipswitches and then turn power back on for the settings to take effect Increase the force setting to the highest force The force setting is the A parameter move the A pa rameter to 4 If the gate moves...

Page 31: ...ons before the stops during normal operation If arms can t extend full expected range check the setback 6 x 6 inch setback is the correct setback for a 110 degree opening If the opener arm has the physical possibility of opening yet still stops increase the force setting to the highest force The force setting is the A parameter move the A parameter to 4 If the gate moves fully after doing so you m...

Page 32: ... to e mail digital photos to the technician This is done in your best interest to save unnecessary shipping expenses and time lost Many times we can come up with solutions to issues by seeing pictures that relay information that is im possible to relay through a phone conversation Below are examples of control board pictures and motor pictures that we will be looking for ...

Page 33: ...tteries Max 5 a h per battery in series During normal operation the unit keeps the batteries charged and the batteries begin operating the unit if no power is being supplied through terminals VAC Observe polarity on these terminals 24 24 terminals Accessories needing constant 24V power should be attached to these terminals following the correct polarity Example Alternate receiver exit wand Continu...

Page 34: ...y closed contact This terminal is connected with the COMF through the limit switch When tripped connection opened it stops the motion of the second operator If not being used this terminal must be jumped with COMF Slave Closed Limit Switch FCA2 Normally closed contact This terminal is connected with the COMF through the limit switch When tripped connection opened it stops the motion of the second ...

Page 35: ...t the risk of impact and crushing Closing Safety Devices They operate only during the gate closing movement and therefore are suitable for pro tecting the closing zone against the risk of impact Opening Closing Safety Devices the operate during the gate opening and closing movements and therefore they are suitable for protecting the opening and closing zones against the risk of impact If one or mo...

Page 36: ... opener control board 24V Power Negative or GND or PWR of entry device 24V terminal of CN1 block on gate opener control board Push Button Intercoms Normally Open NO or Input INP or Relay of entry device OPENA terminal of CN4 block on gate opener control board Common COM or Ground GND or Relay of entry device COM terminal of CN4 block on gate opener control board Push buttons do not require power a...

Page 37: ...sing a safety device Solenoid Gate Lock Positive Lead of lock ELS terminal of CN2 block on gate opener control board Negative Lead of lock ELS terminal of CN2 block on gate opener control board Magnetic Gate Lock Magnetic gate locks must have their own power supply and their own relay Coil of relay for magnetic lock ELS terminal of CN2 block on gate opener control board Coil of relay for magnetic ...

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