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IMPORTANT SAFETY GUIDE |

 

Your safety and the safety of others is very important. 

SAFETY PRECAUTIONS

In order to help you make informed 

decisions about safety, we have provided 

the following warnings, safety precautions, 

installation instructions, and other important 

information to alert you to potential hazards 

that could hurt you or others. 

Please do a job safety analysis before each 

task to identify potential hazards for your 

situation and remove/protect against them. 

Use own good judgment and take your time. 

• Failure to observe the following warnings 

and instructions provided in this manual 

could lead to severe injury and/or death. 

• For professional installation only. Careless 

installation and/or operation can result in 

serious injury, death, and/or equipment 

damage. All liability for installation and use 

rests with the user or consumer. 

WARNINGS

• Always remove jewelry and wear eye 

protection. 

• Always use extreme caution when jacking 

up a vehicle for work. Set emergency brake 

and use tire blocks. Locate and use the 

vehicle manufacturers designated lifting 

points. Use jack stands. 

• Always use appropriate and adequate care 

in lifting components into place. 

• Always ensure components will remain 

secure during installation and operation. 

• Always wear safety glasses when installing 

this kit. A drilling operation will cause 

flying metal chips. Flying chips can cause 

serious eye injury. 

• Always use extreme caution when drilling 

a vehicle. Always disconnect power before 

welding. Thoroughly inspect the area to 

be drilled (on both sides of material when 

possible) prior to drilling, and relocate any 

objects that may be damaged. 

Check packaged materials immediately upon 

arrival to ensure that all listed parts are included 

and undamaged. 

Read and understand all warnings, safety 

precautions, and instructions before installing 

this product.

 

SENSORS FIELD OF VIEW MAY BE ALTERED WITH 

USE OF THE REPLACEMENT BUMPER.

• Fab Fours, Inc. only approves installing this 

product according to these written instructions 

with the hardware provided. Failure to install 

according to these instructions will invalidate 

the warranty. This includes, but is not limited 

to, using alternative installation methods, 

hardware, or materials. 

• This product is for off road use only.

• Always use extreme caution when welding 

a vehicle. Thoroughly inspect the area to 

be welded (on both sides of material when 

possible) prior to welding, and relocate any 

objects that may be a fire hazard. When 

welding in a cab, make sure the interior 

surfaces are covered (e.g., welding blanket) 

and a fire extinguisher is at hand. 

• Always use extreme caution when cutting and 

trimming during fitting. 

• Always tighten all nuts and bolts securely per 

installation instructions. 

• Always route electrical cables carefully. Avoid 

moving parts, components that become hot, 

and rough or sharp edges. 

• Always insulate and protect all exposed wiring 

and electrical terminals. 

• Perform regular inspections and maintenance 

on mounts and hardware. 

Summary of Contents for JTOR-02

Page 1: ...Installation manual Gladiator Overlanding Rack Extension Product number JTOR 02 Application 2020 Jeep Gladiator ...

Page 2: ...njury Always use extreme caution when drilling a vehicle Always disconnect power before welding Thoroughly inspect the area to be drilled on both sides of material when possible prior to drilling and relocate any objects that may be damaged Check packaged materials immediately upon arrival to ensure that all listed parts are included and undamaged Read and understand all warnings safety precaution...

Page 3: ...Table of contents SAFETY DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL INSTALLATION CONTACT 2 3 4 5 6 8 13 ...

Page 4: ...on of cutting edge technology for metal cutting and forming and an American workforce that puts its heart and pride into every product From design and manufacturing to quality and delivery Fab Fours mission is to be the market leader for steel truck and jeep accessories We make sure a quality product is delivered on time more than expected better than expected to our customers Enjoy your new Fab F...

Page 5: ...roduct we suggest laying out all materials and parts on a pad or protective surface Failure to fully account for all components before beginning installation may leave vehicle immobile until part is acquired Refer to the next pages as an inventory check Getting started ...

Page 6: ... 50211 Fab Fours Identification Component Description QTY 50211 HW M6 x 1 0 x 50mm Button Head Cap Screw Stainless Steel 2 50211 HW M6 Lock Washer Stainless Steel 2 50211 HW M8 x 1 25 x 35mm Button Head Cap Screw Stainless Steel 4 50211 HW M8 Lock Washer Stainless Steel 4 50211 HW 1 2 Tall Spacer Aluminum 2 50211 HW 1 4 Tall Spacer Aluminum 4 502110 HW 3 4 x 9 16 Adhesive Rubber Bumper 4 502110 HW...

Page 7: ... 50211 HW 3 8 16 Yellow Zinc Hex Head Bolt Grade 8 6 50211 HW 3 8 Yellow Zinc Hex Nut Grade 8 6 50211 HW 3 8 Yellow Zinc Flat Washer Grade 8 12 50211 HW 3 8 Yellow Zinc Lock Washer Grade 8 6 502110 HW 8 32 Button Head Bolt Stainless Steel 4 502110 HW 8 Nylock Hex Nut Stainless Steel 4 50211 HW 8 Flat Washer Stainless Steel 8 Hardware kit 50211 ...

Page 8: ...t lock washers and nuts in the back of the tube assemblies 50211 HW Figure 2 Figure 1 3 Loosely install the center cross bar 22077 using six 6 5 16 stainless steel button head bolt flat lock washer and nuts with a 3 16 allen and 1 2 socket wrench 50211 HW Do not tighten the bolts at this time Figure 3 NOTE If assembling the JTOR 01 and JTOR 02 at the same time Follow Step 1 3 from the JTOR 01 Inst...

Page 9: ...he vicowl using the 8 stainless steel hardware 50211 HW Figure 4 5 Use a T40 star tip socket to remove three 3 bolts on the cowl cover Repeat on opposite side Figure 5 Figure 4 Figure 5 6 Place the 1 2 aluminum spacer in the upper bolt hole while placing two 2 1 4 aluminum spacers in the lower bolt holes 50211 HW Figure 6 Figure 6 ...

Page 10: ...k washer and 5 16 flat washers on top and two 2 8M button head bolts with lock washers and 5 16 flat washers on the bottom Fully tighten all the bolts with a 5 32 socket wrench Repeat on opposite side Figure 8 10 Place the front tube assembly from the JTOR 01 on the front support arm and loosely attach it to the rear tube assembly using three 3 3 8 yellow zinc hex head bolts with flat lock washers...

Page 11: ...tighten the 3 8 hardware installed in step 8 Repeat on opposite side Figure 11 12 Use a 1 2 socket wrench to attach the tube assembly to the front support arms using a 5 16 yellow zinc hex head bolt with flat lock washers and nuts 50211 HW Figure 12 Figure11 Figure 12 13 Loosely install the front visor using six 6 5 16 button head bolts with flat lock washers and nuts from the JTOR 01 hardware kit...

Page 12: ...igure 15 15 Use the remaining 5 16 stainless steel hardware to install the four 4 crossbars as desired Figure 16 Figure 16 16 With all cross bars and assemblies installed and in the desired position fully tighten down all mounting hardware to secure the rack in place 16 When installing the crossbar closest to the visor install the visor support 22101 between the visor and the cross bar using the f...

Page 13: ...13 Fab Fours Inc 2213 Industrial Park Road Lancaster SC 29720 Phone 866 385 1905 Fax 866 574 1423 Email support fabfours com www fabfours com Contact information ...

Page 14: ... If you re looking for more of the same Then you ve come to the wrong place Greg Higgs ...

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