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Setting the Standard in Mobile Power 

 
 

 
 

 

 
 
 

Instruction Manual for Model 

 
 

HYDRO 800EP11 

                                            

      

 

  Hydraulic Generator 

 
 
 
 
 
 
 
 
 
 
 

 

 

Manufacturing of: Vehicle Mounted Generators • Hydraulic Generators 

PO Box 582, Chester NY, Phone: 845-469-9151, Fax: 845-469-7871 

Web: www.fabcopower.com  E-Mail: mail@fabcopower.com 

Summary of Contents for HYDRO 800EP11

Page 1: ...r Instruction Manual for Model HYDRO 800EP11 Hydraulic Generator Manufacturing of Vehicle Mounted Generators Hydraulic Generators PO Box 582 Chester NY Phone 845 469 9151 Fax 845 469 7871 Web www fabcopower com E Mail mail fabcopower com ...

Page 2: ...OR STARTING 300 SURGE VOLTAGE REGULATOR INHERENT OUTPUT 8000 WATTS CONTINUOUS 9000 WATTS PEAK AT 100 F OIL TEMPERATURE HYDRAULIC MOTOR PISTON TYPE FLOW CONTROL OPTIONAL CARTRIDGE TYPE MAXIMUM SPEED 4200RPM 3600 RPM IDEAL MOTOR SHAFT 1 INCH CONTINUOUS PRESSURE RATING 3000 PSI PORT SIZE INLET 1 1 16 12 S A E RETURN 1 1 16 12 S A E CASE DRAIN 1 1 16 12 S A E ...

Page 3: ...line will damage the hydraulic motor seal High back pressure can be caused by spikes sent back through the return from other equipment on a common return line Another potential problem can develop if several pieces of equipment are connected to one common return line causing a high back pressure 150 PSI is the maximum We recommend you run the return line from the generator back to the cooling tank...

Page 4: ...ical load on the generator By using this setting you will have approximately 60HZ cycles or 3600 RPM when you are running at full rated load One way this can be accomplished is by using a Photo Tachometer on our generator coupling or generator cooling fan A Photo Tachometer is an inexpensive tool that can be purchased at McMasters Grainger Sears or any other electrical supplier ...

Page 5: ...at the load Drive motor speed control systems generally have a small drop in speed between no load and loaded conditions We therefore recommend setting no load speed 3 4 above nominal speed CHECKING VOLTAGE All the machines are regulated during factory testing If voltage readings differ from the value indicated on the name plate this maybe caused by a mistaken reading or by a different rotation sp...

Page 6: ...Fabco Power Instruction Manual Page 6 ELECTRICAL CONNECTIONS U2 V2 120 120 120 240 VOLT OPERATION V1 W1 240 TERMINAL BLOCK U2 V2 120 VOLT FULL POWER OPERATION V1 W1 120 TERMINAL BLOCK ...

Page 7: ...5 Diodes 20 572616 Pump Mount 21 572281 Coupling 28mm 22 572282 Spider 24 572311 Motor Piston 11cc 23 572476 Coupling 1 25 572303 Rails 26 572154 Mounts 28 572431 Stud Cover 29 572430 Rubber Cup 30 572428 Fan Ring PART OPTIONAL CONTROL PANEL 572233 Flow Control Assy 11 5 GPM opt 572227 Complete Control Panel 572240 Flow Control Cartridge only opt 572226 GFI Control Panel 572254 Seal For Hydraulic ...

Page 8: ...place LOW NO LOAD VOLTAGE 1 Speed too low 2 Faulty rotary diodes 3 Breakdown in windings 4 Capacitor with high capacity 1 Check and adjust RPM s 2 Check and replace 3 Check winding resistance as per tables 4 Check and replace PROPER NO LOAD BUT LOW LOADED VOLTAGE 1 Low loaded speed 2 Load too large 3 Rotary diodes short circuited 1 Check and regulate RPM 2 Check and change 3 Check and replace UNST...

Page 9: ...LINE FILTER 8 OIL COOLER 9 HYDRAULIC FLUID RESERVOIR Some units may be equipped with integral priority flow control refer to specific model number External case drain line may be required on some units refer to specific model number When external case drain is required it should be unobstructed direct return to reservoir with a minimum I D no less than that of case drain port on generator motor FO...

Page 10: ...Fabco Power Instruction Manual Page 10 BRUSHLESS GENERATOR WIRING ...

Page 11: ...Fabco Power Instruction Manual Page 11 FABCO BY PASS FLOW CONTROL FABCO PN 572233 NOTE THIS ASSEMBLY ONLY NEEDED WITH FIXED DISPLACEMENT TYPE GEAR PUMP ...

Page 12: ...Fabco Power Instruction Manual Page 12 ...

Page 13: ...REAR VIEW CASE DRAIN RETURN PRESSURE 11 cc PISTON MOTOR ALL FITTINGS ARE 12 SAE FABCO POWER INSTRUCTION MANUAL NOTE THE PRESSURE AND RETURN PORTS CAN BE USED ON THE TOP OR THE REAR OF THE MOTOR BY EXCHANGING THE 12 SAE CAPPED PLUG FITTINGS SHAFT ...

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