FACHOWIEC WELDER FANTASY BI-PULSE 201, Manual

Page 1: ...ORIGINAL INSTRUCTIONS 2019 MANUAL WELDING ...

Page 2: ...ELDING PROCESS MIG MAG 10 OPERATION WELDER FANTASY PULSE BI 201 12 Current Issues HANDLING EQUIPMENT 27 ELECTRICAL DIAGRAM 29 DEKLARACKA CONFORMITY thirty WARRANTY CARD 31 Clause Despite making every effort to ensure that the information contained in this manual was complete and in accordance with the actual situation the company PROFESSIONAL FHW Zenon Świętek shall not be liable for any errors or...

Page 3: ...hields Always use protective clothing designed for welders Metal splinters can injure your eyes Always use safety glasses Electrical shock can result in death Do not touch electrical components when the device is connected to the power supply Use dry and complete protective gloves and protective clothing Gases and vapors can be hazardous to health During the process of extracting welding gases and...

Page 4: ...ld can disrupt the functioning of pacemakers Before starting work consult your physician Do not weld at height without adequate protection Overturning or falling unit can cause serious injury Before starting work you must specify the place where the device is to be operated The device should be connected to the network so that all the time it can be freely manipulated The power cord should not be ...

Page 5: ...tential difficulties in ensuring electromagnetic compatibility in those locations due to conducted and radiated disturbances The device should be used in accordance with the Regulation of the Minister of Economy of 27 04 2000r on health and safety at work welding Dz U No 40 item 470 The behavior of this manual and following the guidelines set out in the will enable proper maintenance of equipment ...

Page 6: ...es welding aluminum alloys and others Reliability a wide range of applications carry out their work in three four methods of welding MIG MAG TIG LIFT DC MMA make the device will satisfy even the most demanding users 4 TECHNICAL DATA 4 TECHNICAL DATA t data Technical contents Welder apparatus Fantasy BI PULSE 201 t data Technical contents Welder apparatus Fantasy BI PULSE 201 t data Technical conte...

Page 7: ...ug current welders connected to the positive EURO mass holder connected to the negative connected to the negative Welding with negative polarity Flux cored arc welding powder FCAW Welding with negative polarity Flux cored arc welding powder FCAW Plug current welders connected to the negative EURO mass holder Plug current welders connected to the negative EURO mass holder Plug current welders conne...

Page 8: ... from the welding area Welding use suitable protective clothing gloves lab coat shoes helmet or mask having a corresponding certificate CONNECTION METHODS FOR MIG MAG To extend the life and ensure reliable operation observe the following rules The device should be placed in a well ventilated room where there is a free circulation of air Do not place the device on a wet surface Use filler wire diam...

Page 9: ...t direct the tip of the welding torch in the direction of the face or other people Press welding the torch and hold until the wire for burner When the end of the welding wire passes through a connector in the burner a distance of approx 5 cm and release the button to establish contact tip and gas nozzle Adjust the pressing force by rotation of the knob to the right increase the biasing force to th...

Page 10: ...bove The welding may be water cooled or gas shielding Welding is carried out mainly constant current of positive polarity as a semi automatic welding mechanized automated or robotic using specialized equipment Glowing shield arc between the consumable electrode and the weld material for forming the weld in a very favorable thermal and chemical conditions Welding of this type can be used to make hi...

Page 11: ...ks to improve weld appearance During MIG MAG welding with a double pulse the current pulses are in two ranges The sequencer device automatically connects our two levels of pulses hot and 1 automatically connects our two levels of pulses hot and 1 and cold and 2 and cold and 2 The advantages of using MIG MAG double pulse is 1 MIG MAG double pulse is faster than TIG 1 MIG MAG double pulse is faster ...

Page 12: ...ection of welding parameters 2 Function key left during the selection of welding parameters 3 Button to return to the previous menu Also hold for 5 seconds to 3 Button to return to the previous menu Also hold for 5 seconds to return to the factory settings RESET 4 Knob of welding parameters 4 Knob of welding parameters 5 Authorizing the settings button and enter the next menu 5 Authorizing the set...

Page 13: ...ELDER Fantasy PULSE BI 201 B LANGUAGE SELECTION B LANGUAGE SELECTION english german j polski j Russian Using the 2 or 6 select the menu language and then confirm selection with 5 The device allows you to set the following control languages English German Polish and Russian ...

Page 14: ...s Lift TIG mode arc ignition by friction welding the tungsten electrode in inert gas In order to perform welding by this method it is necessary to retrofit device TIG adjustable shielding gas in the handle as in the following image This method it is necessary to retrofit device TIG adjustable shielding gas in the handle as in the following image This handle is not a standard set of equipment MMA m...

Page 15: ...ty of manual adjustments to the synergistic ATTENTION If you change the type of material and its thickness the system returns with the other parameters to the ATTENTION If you change the type of material and its thickness the system returns with the other parameters to the factory defaults Step 1 Choose material The user selects the welding material wire and welding from the list of alloys availab...

Page 16: ...meter of the wire According to the adopted values of the welding parameters in software user selected diameter of the welding wire has a direct impact on the current and welding voltage and wire feed speed For example the choice of wire with a diameter of 0 8 mm will automatically limit the maximum welding current for example 140A the selection of wire 1 0mm allow welding current of 200A These act...

Page 17: ...meters indicating the adjustment of the plate thickness of the material see table set the wire feed speed This information suggests the user to correct settings made Depending on the style of welding forced position welding current rapidly with a higher intensity of slower or lower current density the settings may require slight adjustment by the user Plowing mode button on the torch 2 stroke and ...

Page 18: ...ng this value to lengthen or shorten the arc length spawaniczego Adjusting the inductance Appropriately selected inductance welding helps to reduce the amount of spatter Is she depending on the wire diameter welding shielding gas current and welding position Reducing the inductance makes the arc becomes more stable and concentrated and increase contributes to the formation of a more liquid lakes a...

Page 19: ... elements metals having a low melting point eg lead and in welding forced positions Other advantages of pulsed welding is less heat affected zone the greater the stability of the welding arc and the greater the depth of penetration and improving the appearance of the weld face Adjusting the frequency of the pulse Changing this parameter results in lengthening or shortening the arc ATTENTION Freque...

Page 20: ...rs in the welding mode double pulse current shown in the following tables Selecting the welding current 3 double pulse Selecting the welding current 3 double pulse Selecting the welding current 3 double pulse Selecting the welding current 3 double pulse Setting the maximum speed wire feeder ATTENTION When adjusting this parameter should pay particular attention to the box marked red trademarks X p...

Page 21: ...um speed of the wire feeder ATTENTION When adjusting this parameter should pay particular attention to the box marked red trademarks X pointing suggested the plate thickness In order to achieve optimum welding parameters is suggested to set a value corresponding to from 70 to 90 of the maximum speed of the feeder ...

Page 22: ...ding is especially recommended for aesthetically high quality joining metals without complicated machining after welding however it requires a suitable preparation and purification of the edges of the two welded elements The mechanical properties of the additive material should be similar to those of the welded components The role of the shielding gas always full of pure argon fed in amounts depen...

Page 23: ...ay the consumption of the electrode increases the heat buildup in the weld material Ignition in TIG LIFT To ignite the welding arc in TIG LIFT unscrew the valve on the handle press the button and then gently rub the tungsten electrode of the welded part of the burner and lift slightly so that the arc ignition occurred Releasing the switch causes the end of the welding process 2T Example welding to...

Page 24: ...l is produced an electric arc The arc is created by touching the end of the electrode to the workpiece Welder electrode threads as its fusion to the work piece so as to keep the arc length constant and at the same time moves the end of melting along the welding line The melting electrode coating forms a protective gas the molten metal from exposure to the ambient atmosphere and then solidifies and...

Page 25: ...ntact point electrode and the proper formation of welds and weld face at the initial stage of welding ARC FORCE stabilizes the arc regardless of variations in its length reduces the amount of spatter VRD the device has a system VRD Voltage Reduction Device which mode MMA electrodes rutile and basic load voltage decreases which greatly increases the security user In special cases the use of electro...

Page 26: ...so in the case of using the wrong diameter extension After this message appears turn off the unit for 5 minutes if after restarting the display is still the statement should contact the service High temperature error 002 The device is equipped with protection against overheating Where the installed sensors too high temperature eg Fan failure or blocking the device switches off automatically and th...

Page 27: ...t be less than 0 3m The operator should always pay attention to ventilation devices since they depend on it not only achieved welding quality and performance but also the life of the device 2 Preventing congestion 2 Preventing congestion The operators should follow load designated as the maximum permissible load for a given current or the welding current exceeds the maximum permissible electric cu...

Page 28: ... welding moisture should dry it and then check the insulation of the device also between calls and contacts After checking that everything is in order you can continue working ATTENTION When welding components which form an integral part of the vehicle it is essential to disconnect the battery or use special protection Otherwise the electronic parts of the vehicle can be permanently damaged When w...

Page 29: ...Page 29 with 33 Page 29 with 33 Page 29 with 33 Page 29 with 33 MANUAL WELDER Fantasy PULSE BI 201 9 ELECTRICAL DIAGRAM 9 ELECTRICAL DIAGRAM ...

Page 30: ...orms with the following standards and standards harmonized 1 EN 50445 2008 1 EN 50445 2008 2 EN 60974 1 2012 2 EN 60974 1 2012 3 EN 60974 10 2014 A1 2015 3 EN 60974 10 2014 A1 2015 4 EN 61000 3 11 2000 4 EN 61000 3 11 2000 5 EN 61000 3 12 2011 5 EN 61000 3 12 2011 and meets the essential requirements of the following directives 1 2014 35 EU 1 2014 35 EU Low Voltage Directive LVD 2 2014 30 EU 2 201...

Page 31: ...of the guarantee has been issued free of defects and is made in accordance with applicable standards 2 Warranty covers the territory of the Polish Republic Our products must be purchased abroad 2 Warranty covers the territory of the Polish Republic Our products must be purchased abroad to provide service in Poland 3 The company has skilled person is liable for physical defects in materials and wor...

Page 32: ...ries belts filters oil electrodes gaskets o rings and other items directly related to the exploitation 2 Disadvantages caused by mechanical damage thermal or chemical plant and equipment 2 Disadvantages caused by mechanical damage thermal or chemical plant and equipment 3 Damage caused due to improper transport and storage 3 Damage caused due to improper transport and storage 4 Damage associated w...

Page 33: ...69 Poznań ul Grunwaldzka 390 phone 48 61 66 18 152 e mail serwis fachowiec com e mail serwis fachowiec com important In the case of unjustified complaint the applicant must bear the costs of transport and a review in accordance with the service price list REPAIR WARRANTY Date of adoption release date The scope of repairs Stamp and signature service ...