Factory Cat 28, Operator And Parts Manual

Page 1: ...www factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY Operator and Parts Manual 3000 SERIES 29 33 Walk Behind Scrubber 28 32 Cylindrical ...

Page 2: ...AS AND SMALL ELEVATORS THE 3000 HAS A POWEFUL TOTALLY SEALED ALL GEAR TRANSAXLE FOR CLIMBING STEEP RAMPS AND FOAM FILLED NO MARKING TIRES AND CASTERS TO PROTECT THE FLOOR THE DRIVE TIRES AND CASTER WHEELS ARE OVERSIZED WHICH PERMITS BETTER CLEARANCE AND NAVIGATION OF OBSTICALES THE TRANSPORT SPEED OF 4 MPH CAN AUTOMATICALLY ADJUST TO 3 MPH ANY TIME THE OPERATOR BEGINS SCRUBBING AND OVER SIZED MOTO...

Page 3: ...D PARTS MANUAL COVERS ALL THE TOMCAT 290 350 SERIES SCRUBBERS YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING MID CENTRAL RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION TO REGISTER FOR WARRANTY FAX YOUR WARRANTY REGISTRATION FORM TODAY MACH...

Page 4: ...IONS 1 ______________________________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 ______________________________________ PADS _____________________________________________ BRUSHES __________________________________________ SQUEEGEE SIZE _________________________________...

Page 5: ... HRS 36 AMP 110 VOLT 75 HP SEALED 0 5 MPH DISK 29 INCHES CYLINDRICAL 28 INCHES DISK 29 000 FT HR CYLINDRICAL 28 000 FT HR 3 YEARS 1 YEAR 10 YEARS MODEL BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSIS CONSTRUCTION DRIVE WHEELS CASTER WHEEL SIZE L X W X H SQUEEGEE SIZE WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES BRUSH PAD SYSTEM BRUSH PAD DIAMETER DISK DRIVE TO BRUSH DISK SCRUBBING PATH DISK B...

Page 6: ...2 AND 35 SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES SOAP HEAVY DUTY DEGREASER CITRUS FREEZER TIRE MARK REMOVER CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION MODEL 3400 C CYLINDRICAL NA 32 521S 32 521C 32 521PS 32 521P 32 521N 32 521T NA NA NA NA NA NA NA NA NA LINATEX 22 770L 25 770L 28 770L 7 770L MODEL 3400 D DISK...

Page 7: ...TENDED FOR COMMERCIAL USE IT IS DESIGNED TO BE USED ON HARD FLOORS IN AN INDOOR ENVIRONMENT WITH THE RECOMMENDED PADS OR BRUSHES 1 DO NOT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD IF UNIT IS NOT PROPER CONDITION 2 WHEN OPERATING UNIT REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM THE REVOLVING BRUSHES KEEP HANDS AND FEET AWAY FROM REVO...

Page 8: ...R DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MAUFACURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY DESIGNED TO CHARGE AT THE APPROPRIATE RATE IF YOU MUST USE A DIFFERENT CHARGER DISCONNECT THE BATTERIES BEFORE CHARGING THIS WILL PREVENT DAMAGE TO THE ELECTRONIC SPEED CONTROLLER WARNING UNDERSTAND ...

Page 9: ...MACHINE CONTROLS AND FEATURES PAGE 7 FIGURE 1 FIGURE 1 FIGURE 1 FIGURE 1 FIGURE 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 19 22 23 24 25 26 27 28 29 30 ...

Page 10: ...IN HOSE USED TO DRAIN DIRTY RECOVERY WATER FROM TANK ALWAYS FLUSH OUT COMPLETLY 15 CHARGER PORT RED 50 USED TO RECEIVE CHARGER INPUT NOTE ONLY USE CHARGER PROVIDED 16 SQUEEGEE PROTECTION WHEELS HELPS PREVENT DAMAGE TO SQUEEGEE WHEN CLEANING CLOSE TO WALLS 17 SQUEEGEE RECOVERS DIRTY WATER FROM FLOOR KEEP CLEAN AND REPLACE BLADES WHEN WORN 18 SQUEEGEE TRAILING WHEELS QUIDES SQUEEGEE AND PREVENTS SWA...

Page 11: ...HE RECOVERY TANK TO ACCESS THE BATTERY COMPARTMENT 3 ALL OF THE FOUR BATTERY CABLES ARE CONNECTED TO THE BATTERIES LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 WRENCH SEE FIGURE 6 4 TURN ON MAIN POWER SWITCH AND CHECK THE BATTERY CONDITION METER TO ENSURE CORRECT INSTALLATION CHARGE BATTERIES IF NEEDED SEE BATTERY CHARGING 2 LOOSEN THE TWO WING NUTS ON THE SQUEEGEE AND ...

Page 12: ...NG THE SHROUDS SEE FIGURE 9 4 WITH BRUSHES LOCKED IN PLACE CLOSE SHROUDS AND TIGHTEN THE WINGNUTS ON ETHER SIDE OR IF YOU HAVE JAWS CLOSE JAWS AND PUT PIN BACK IN 5 SLIDE THE BRUSHES IN ONE AT A TIME WHEN YOU GET THE BRUSH ON THE DRIVER SPIN IT WITH YOUR HAND UNTIL YOU FEEL IT ENGAGE AND DROP IN SEE FIGURE 13 FIGURE 10 4 FOR MACHINES EQUIPED WITH JAWS PULL OUT 2 INCH RING PIN IN FRONT OF MACHINE A...

Page 13: ...LET GO OF THE GREEN CONTROL BUTTONS OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE 1 CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMMAND II LCD SCREEN TO CHECK GAUGE PUSH MENU CONTROL BUTTON UNTIL BATTERY GUAGE APPEARS MAKE SURE BATTERIES ARE FULLY CHARGED BEFOR USING 2 CHECK THE CONDITION OF PADS OR BRUSHES 3 CHECK THE CONDITION ...

Page 14: ... AN EYE ON YOUR GAUGES THEY LET YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT IN DAMAGE TO THE BATTERIES EXCESSIVE SCRUBBING PRESSURE WILL BLOW A BREAKER 9 WHEN YOU RUN OUT OF SOLUTION RAISE THE BRUSHES AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL IT IS CONSUMED THE SOLUT...

Page 15: ...EN BATTERIES ARE EXPOSED 4 CHECK THE WATER LEVEL IN EACH BATTERY DO NOT CHARGE THE MACHINE UNLESS THE WATER IS SLIGHTLY HIGHER THAN THE PLATES IF NEEDED ADD ENOUGH DISTILLED WATER TO JUST SLIGHTLY COVER THE PLATES DO NOT OVER FILL BATTERIES CAN OVERFLOW DURING CHARGING REPLACE CAPS BEFORE CHARGING 5 WITH THE RED CHARGER PLUG DISCONNECTED FROM THE MACHINE PLUG THE CHARGER POWER CORD INTO A GROUNDED...

Page 16: ...TED INSIDE THE RECOVERY TANK 3 DRAIN AND RINSE TANKS THOROUGHLY INSPECT VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING THE AIR FLOW 4 RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN CLOTH STORE SQUEEGEE IN THE RAISED POSITION TO PREVENT DAMAGE OR SETTING OF THE BLADES 5 WIPE DOWN MACHINE IF NEEDED USE A NONABRASIVE NON SOLVENT CLEANER OR A CLEAN DAMP CLOTH 6 RECHARGE THE BATTERIES IF NEEDED WEEKLY MAINTENANC...

Page 17: ...__________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE _____________ ____________________________________ SCRUBBING POWER _____________ ____________________________________ VACUUM POWER _____________ ____________________________________ CONTROLS WATER O...

Page 18: ...__________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE _____________ ____________________________________ SCRUBBING POWER _____________ ____________________________________ VACUUM POWER _____________ ____________________________________ CONTROLS WATER O...

Page 19: ...OU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED SEE FIGURE 24 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 24 8 ERROR WARNING SYMBOL INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR SEE FIGURE 25 9 DIAGNOSTIC CODE WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG SEE FIGUR...

Page 20: ...E SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUGGED IN THE SWITCH MAY BE STUCK OR THE PLUG TWISTED AT AN ANGLE ENGAGING THE SWITCH THIS CODE WILL ALSO FLASH IF THE WIRING BECOMES VERY WET IN THIS CASE ETHER WAIT UNTIL THE WIRING DRIES OUT OR CALL A TECHNICIAN 2 7601 AND 7602 ERROR P...

Page 21: ... LEAVING FOOT OFF OF THE PEDAL 7 2C00 AND 2C01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COAST UP A BIT IN VOLTAGE ALLOWING YOU TO DRIVE VERY SLOWLY TO THE RECHARGE STATION IF NOT YOU WILL HAVE TO RELEASE THE PARKING BRAKE ON THE FRONT WHEEL PULL LEVER TOWARD THE FRONT OF THE MACHINE TO RELEASE A...

Page 22: ... KNOB TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT PUT BRUSH DECK DOWN ENGAGE FOOT PEDAL WAIT 5 MINUTS FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER...

Page 23: ...Y SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATERIES OVER CYCLED SOLUTION FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LO...

Page 24: ...00 MACHINE PARTS SECTION TANKS ARE MADE IN RED AND YELLOW IF YOU NEED YELLOW USE THE ALTERNATE PART NUMBER IF YOU NEED RED PARTS USE THE NORMAL PART IF THERE IS ONLY ONE PART NUMBER THAT IS THE ONLY COLOR THAT PART COMES IN ...

Page 25: ...BLANK ...

Page 26: ...27 32 42 24 25 16 18 19 20 13 14 4 5 6 8 1 2 26 29 23 22 7 38 41 9 44 11 30 31 34 33 15 48 43 41 37 22 21 12 34 17 46 39 40 33 36 36 45 33 10 28 3 35 38 49 PAGE 23 SOLUTION TANK LOWER BODY ...

Page 27: ...VER 1 22 21 7101 LIFT KNOB 2 23 21 1032 WARNING PLATE 1 24 21 1180 HANDLEBAR 1 25 21 1381 14 2 X 4 SPACER 2 26 4 101 21 0101 SERIAL NUMBER PLATE 1 27 H 71614 RPH 10 32 X 5 8 SS 2 28 5 447 1 2 NPT TO 1 2 BARBED ELBOW 1 29 5 728 DETERGENT WARNING PLATE 1 30 7 228 SWITCH MNT PLATE 2 31 7 229 PUSH BUTTON SWITCH 2 32 H 00302 SPACER 3 33 H 71063 LW 1 4 SS 11 34 H 70003 HCS 1 4 20 X 3 4 SS 7 35 H 73780 B...

Page 28: ...PAGE 25 17 7 1 25 5 2 19 13 29 18 4 3 6 28 26 26 24 14 11 9 17 11 23 27 20 12 15 16 8 23 27 10 21 22 Recovery Tank Upper Body ...

Page 29: ...4072 HOSE CUFF 1 1 2 2 12 38 734 BLOWER RING 1 13 38 738 STRAINER GASKET 1 14 38 742 SCREW ON LID GASKET 1 15 5 225 VAC MOTOR 1 16 5 708A VAC MOTOR GASKET 1 17 5 719 CLAMP 1 9 16 2 1 2 SS 2 18 7 425 TANK SCREW ON LID W GASKET 1 19 7 711A SCREEN STRAINER 1 20 H 00221 FTS 1 4 20 X 5 SS 3 21 H 255HD STUD 1 4 20 X 1 2 22 H 36202 JN 1 4 20 2 23 H 70710 HN 1 4 20 SS 6 24 H 70858 NYLOK 10 32 SS 1 25 H 70...

Page 30: ...1 3 8 4 14 15 16 21 5 6 33 30 17 32 29 7 13 13 9 12 29 30 2 25 26 10 11 11 29 32 25 7 TO 5 446 SEE DISK SCRUBHEAD ASSY Pg 27 28 TO 32 4140 SEE SOLUTION TANK LOWER BODY Pg 21 22 18 FOR MACHINES WITH SERIAL 4000 AND HIGHER USE PART NUMBER 21 4500 ...

Page 31: ...D X 01 4 12 32 3045 WOODRUFF KEY 188 X 625 2 13 32 3046 75 SNAPRING 4 14 32 4031 1 2 ID CLEAR HOSE 34 LG 1 15 32 4032 1 2 ID CLEAR HOSE 4 LG 1 16 32 4033 1 2 ID CLEAR HOSE 6 LG 1 17 21 1010 AXLE MOUNT 2 18 7 245 ADJ SOLUTION FLOW VALVE 1 20 5 447 1 2 NPT TO 1 2 BARBED ELBOW 1 21 5 913 INLINE FILTER 1 22 7 130 CASTER 2 23 H 081 CLAMP 7 16 25 32 SS 2 24 H 70003 HCS 1 4 20 X 3 4 SS 2 25 H 70055 HCS 5...

Page 32: ...9 25 69 20 29 68 2 19 30 16 71 45 70 47 33 18 20 31 29 32 14 22 23 63 15 34 24 21 24 67 65 18 30 Disk Brush Heads 26 28 27 13 9 10 11 12 66 64 14 3 37 38 5 35 41 4 53 41 52 54 35 36 56 57 2 39 17 58 59 60 61 42 9 42 ...

Page 33: ...X 1 0 OD X 062 8 33 H 70103 HCS 3 8 16 X 3 4 SS 8 34 7 4034 REINF HOSE 5 8 ID X 18 LG 2 35 32 1220 33 JAW BAND 2 36 7 122F JAW CURT CLAMP FRT MODEL 35 2 Item Part No Description Qty 37 7 126 HD ROLLER BRACKET 2 38 7 125A ROLLER 2 39 H 11380 HB 5 8 11 X 11 2 40 H 37038 JNYL 5 8 11 2 41 7 134 HINGE BRACKET 2 42 H 72684 FHP 10 32 X 3 4 SS 23 43 H 70001 HCS 1 4 20 X 1 2 SS 2 44 H NJ04C JNYL 1 4 20 SS ...

Page 34: ...14 3 Dual Disk Shroud System PAGE 31 15 7 24 16 18 10 8 28 20 17 5 6 4 18 21 26 19 25 12 22 23 26 21 9 24 26 21 20 5 13 11 17 2 1 25 22 27 22 18 28 26 TO 32 4140 OR 32 4141 ...

Page 35: ...2 11 21 1115 SHROUD HINGE 1 12 5 760B SIDE WHEEL GREY 2 13 5 786 WINGNUT 3 8 16 2 14 7 402 SCRUB HEAD PLATFORM 1 15 H 11321 HB 5 8 11 X 4 1 2 2 16 H 37038 JNYL 5 8 11 2 17 H 70001 HCS 1 4 20 X 1 2 SS 4 18 H 70003 HCS 1 4 20 X 3 4 SS 20 19 H 70065 HCS 5 16 18 X 3 SS 2 20 H 70103 HCS 3 8 16 X 3 4 SS 2 21 H 70710 HN 1 4 20 SS 18 22 H 70711 HN 5 16 18 SS 6 23 H 70858 NYLOK 10 32 SS 13 24 H 71013 FW 1 ...

Page 36: ... STAMP ORIENTED AS SHOWN 5 36 4 25 23 19 1 22 20 3 35 21 33 15 24 13 38 17 20 29 27 26 15 7 21 6 32 12 11 10 2 16 SHOWN FOR REFERENCE ONLY 39 28 20 9 14 18 30 34 34 28 31 37 8 Squeegee Suspension PAGE 33 40 ...

Page 37: ... 21 7140 SQUEEGEE SWING PLATE 1 10 H 72555 PPH 10 32 X 1 3 4 SS 2 11 H 00249 PPH 10 32 X 2 1 4 SS 4 12 H 00288 PPH 10 32 X 2 1 2 SS 2 13 H RUE8 1 4 RUE RING COTTER 2 14 H 00568 STUD 3 8 16 X 2 1 2 SS 2 15 H 70105 HCS 3 8 16 X 1 SS 2 16 H 70003 HCS 1 4 20 X 3 4 SS 4 17 H 10831 HCS 5 16 18 X 3 FT 2 18 H 71063 LW 1 4 SS 4 19 5 760B SIDE WHEEL GREY 2 20 H 33080 FW 5 16 SAE 6 21 H 76063 FW 5 16 NYLON 4...

Page 38: ...34 22 21 35 20 18 33 27 28 36 32 30 23 29 26 31 19 2 4 6 7 8 10 11 13 3 15 16 17 32 23 23 36 14 1 12 35 34 30 23 24 36 30 25 5 Cylindrical Mechanical PAGE 35 ...

Page 39: ...2 15 5 831 MASTER LINK 1 16 5 837 BROOM DRIVER 2 17 5 845A WINDLACING WEATHER STRIPPING 1 18 H 00272 SCS 1 4 20 X 1 0 1 19 H 00279 WASHER 5 8 TEFLON 1 20 H 01343 1 8 X 1 8 X 3 4 KEY 1 21 H 15009 HCS 1 4 20 X 1 1 2 GRADE 8 1 22 H 255HD STUD 1 4 20 X 1 2 23 H 33208 F W 1 4 X 1 1 4 4 24 H 36202 JN 1 4 20 2 25 H 68011 SNAPRING 5 1 26 H 70145 HCS 3 8 24 X 1 3 4 SS 1 27 H 70710 HN 1 4 20 SS 1 28 H 70732...

Page 40: ...1 37 1 26 58 41 34 28 1 42 9 44 36 2 60 13 12 7 52 51 59 56 56 25 3 6 5 35 35 62 19 17 51 66 30 45 59 56 15 48 65 48 65 20 19 52 61 10 50 58 55 45 50 46 57 53 57 24 18 47 33 49 32 49 21 52 22 67 43 53 39 11 40 48 14 33 48 8 29 37 37 14 14 18 64 59 63 38 68 ...

Page 41: ...ET 1 30 7 169 SWITCH BRACKET ARM 1 31 8 613 FLEXIBLE COUPLER 1 32 H 00288 PPH 10 32 X 2 1 2 SS 3 33 H 00531 JNYL 3 8 24 SS 2 34 H 00797 FW 17 3mm X 33 2mm X 1 6mm 2 35 H 01125 3 16 X 1 KEY 2 36 H 11380 HB 5 8 11 X 11 2 37 H 17002 FW 17mm NYLON 6 38 H 19918 FB CASHD 5 16 18 X 1 4 39 H 28679 PPH 4 40 X 1 4 40 H 33066 FW 4 SAE 4 41 H 35313 17mm SNAP RING 2 42 H 36104 FN 5 16 18 6 Item Part No Descrip...

Page 42: ...CENTRAL COMMAND II 13 9 16 17 4 19 10 12 5 8 2 18 6 10 15 14 29 22 27 33 26 31 25 23 32 21 20 33 24 35 28 34 11 1 7 2 29 3 3 38 36 37 PAGE 39 ...

Page 43: ... 01199 PROTECTIVE BOOT TOGGLE SWITCH BLUE 1 17 H 01198 PROTECTIVE BOOT TOGGLE SWITCH GREEN 1 18 7 837 FUSE RESETTABLE 2 AMP 1 19 21 2008 CONTROL PANEL 1 20 4 234 KEY SWITCH 1 21 H 37408 KEPS NUT 10 32 8 22 E 3HBB 3 HOLE BUSS BAR 2 23 21 2007 COMPONENT PLATE 1 24 5 289 CIR BREAKER 24V 50A 3 25 21 2006 WINDLACING NOT SHOWN WEATHER STRIP 1 26 H 31290 PPH SMS 8 X 1 2 10 27 E 5HBB 5 HOLE BUSS BAR 2 28 ...