Factory Cat 29ss Series, Operator, Parts, & Service Manual

Page 1: ... S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY A Copyright R P S Corporation 2003 Edition 1 World Rights Reserved www factorycat com 29ss SERIES 29 33 Disk Scrubber 28 32 Cylindrical ...

Page 2: ...0 450 9824 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin 53401 Operator Parts Service Manual Copyright Mid Central Corporation 2003 Edition 1 World Rights Reserved www tomcatequip com 29ss SERIES 29 33 Disk Scrubber 28 32 Cylindrical ...

Page 3: ...__________________________ This Operator Parts and Service Manual should be considered a permanent part of the unit and should remain with the unit at all times You may find descriptions and features that are not on your particular model The information and specifications included in this publication were in effect at the time of printing The manufacturer reserves the right to make changes without...

Page 4: ...r ________________________________________________ Location City ST ______________________________________ Customer _____________________________________________ Contact _______________________________________________ Address _______________________________________________ City ____________________ State _________ Zip ____________ Phone ____________________ Fax _______________________ Model Number...

Page 5: ... 0 hp 800 rpm 1 2 0 hp 800 rpm Brush Pressure 0 250 pounds 0 250 pounds BATTERY SYSTEM Battery AH Rating 396 amp hour 396 amp hour Battery description 6 volt deep cycle 6 volt deep cycle Battery Run Time Up to 5 hours Up to 5 hours Charger 110v 36 amp automatic 36 amp automatic SOLUTION SYSTEM Solution Tank Capacity 30 gallons 30 gallons Solution Flow Rate Up to 75 gal min Up to 75 gal min RECOVER...

Page 6: ... 17 422BL NA Red 15 422R NA 17 422R NA White 15 422W NA 17 422W NA SIZE GUM RUBBER NEOPRENE LINATEX Squeegee Kits 32 22 770G 22 770N 22 770L 35 25 770G 25 770N 25 770L 38 28 770G 28 770N 28 770L 45 290 770G 290 770N 290 770L Kit Includes 2 rear blades 1 front blade and 2 backup wheels w hardware NOTE CHECK YOUR SQUEEGEE BODY FOR THE SIZE NUMBER IT IS STAMPED INTO THE TOP OF THE STEEL SQUEEGEE BLAN...

Page 7: ... commercial use It is designed to clean hard floors in an indoor environment with the recommended pads brushes and cleaning solutions 1 DO NOT OPERATE UNIT Unless trained and authorized Unless operator manual is read and understood If unit is not in proper condition 2 WHEN OPERATING UNIT Remove loose objects from the floor that may be projected from the revolving brushes Keep hands and feet away f...

Page 8: ... RAMPS WARNING Do not use machine to apply or pick up flammable liquids Fire or Explosion Hazard WARNING Always use the charger provided by the manufacturer to charge the machine It is an automatic charger specifically designed to charge at the appropriate rate If you must use a different charger disconnect the batteries before charging This will prevent damage to the electronic speed controller W...

Page 9: ...m Motor Cover Mounts Vacuum Motor Seals to hose 15 Recovery Tank Access Used to flush out buildup that may accumulate inside of tank 16 Solution Tank Holds 30 gallons of cleaning detergent Max temp is 140 F or 60 C 17 Recovery Tank Holds 30 gallons of dirty recovery water Max temp is 140 F or 60 C 18 Rear Casters Twin casters for stability 19 Drive Wheels Provide propulsion for machine 20 Brush Sh...

Page 10: ...tons 12 Handle Bar 13 Squeegee Lift Lever 14 Vacuum Motor Cover 15 Recovery Tank Access 16 Solution Tank 17 Recovery Tank 18 Rear Casters 19 Drive Wheels 20 Brush Guards 21 Solution Fill Door 22 Rec Drain Hose 23 Sol Drain Hose Sight Tube 24 Backup Wheels 25 Squeegee Hose 26 Squeegee 27 Rec Tank Cleanout Door 28 Wall Rollers 29 Squeegee Knob 30 Corner Wheels PAGE 8 22 23 25 27 26 24 29 18 30 19 20...

Page 11: ... releasing the lever See Fig 2 Loosen the two wingnuts on the squeegee and slide them into the slots in the squeegee mounting plate The squeegee trail wheels should face outward Tighten the two wingnuts and connect vacuum hose from the machine to the squeegee See Fig 3 You may need to adjust the squeegee pitch by using the pitch adjustment knob ATTACHING SQUEEGEE MACHINE SETUP UNCRATING MACHINE 1 ...

Page 12: ...RUSH OR PAD Raise scrub head Turn the machine on and press the bottom half of the brush up down on off switch o Pull pin on channel open brush guards to access the drivers See Fig 4 Select the correct pads or brushes that best meet your cleaning application Consult your local dealer for assistance See Fig 5 on page 12 PAD INSTALLATION Attach pads to pad drivers before connecting drivers to motor h...

Page 13: ...tion on Page 6 7 before operating machine PRE CLEANING CHECK LIST Check battery condition gauge to make sure batteries are fully charged Check condition of pads or brushes Check condition of squeegee blades OPERATION FILLING SOLUTION TANK Transport the machine to the filling station Raise the scrub head and squeegee when transporting Turn machine off Open front lid at the front of the machine and ...

Page 14: ...nd solution will automatically stop when the green control buttons are released Always keep an eye on your LCD window They are there to help you scrub more efficiently by letting you know the status of that particular system at a glance If the battery gauge is reading low you must stop immediately and recharge Running the battery dead will result in damage to the battery When you run out of soluti...

Page 15: ...se This will prevent heavy buildup on the bottom of the tank foul odors and clogging of the drain hose See Fig 11C 3 Once tank is empty put drain hose back on the plug and tighten by turning clockwise 4 You may use the cleanout port for sludge removal See Fig 11D Alway s empty recovery tank when refilling the solution tank To drain the recovery tank perform the follwing steps Fig 11A Fig 11B Fig 1...

Page 16: ...eries Check the water level in each battery Do not charge the machine if the water is not slightly higher than the plates If needed add enough distilled water to 3 4 over the plates Do not overfill Batteries can overflow during charging Replace caps before charging Connect the red charger plug into the battery charging port located at the rear of the machine See Fig 12 With the red charger plug di...

Page 17: ... Remove the recovery tank lid to promote air circulation Raise brushes and squeegee 1 2 3 4 5 6 STORING MACHINE MONTHLY MAINTENANCE The charger will automatically begin charging and automatically shut off when fully charged See charger gauge After the charger has turned off unplug the red plug from the machine and disconnect charger from the wall outlet Recheck the cell levels after charging If ne...

Page 18: ...______________ Check Charger Condition __________ ________________________________ Check Battery Connections __________ ________________________________ Check Chemical Level __________ ________________________________ Check Machine Performance __________ ________________________________ Check Scrubbing Power __________ ________________________________ Check Vacuum Power __________ ________________...

Page 19: ...ontroller or wires Contact local servicing dealer Faulty drive motor Contact local servicing dealer Faulty wiring Contact local servicing dealer Carbon brushes worn Contact local servicing dealer Vacuum motor does not operate Squeegee is in the up position Rotate squeegee lift lever down Faulty vacuum switch Contact local servicing dealer Vacuum current overload Turn main power off and then turn o...

Page 20: ...ng dealer Vac motor gasket torn Contact local servicing dealer Vac motor to tank hose leaks Contact local servicing dealer Drain plug loose Tighten drain plug Rec tank lid loose Tighten lid Vac motor faulty Contact local servicing dealer Battery charge is low Charge batteries overnight Poor water recovery on turns Squeegee swing binding Contact local servicing dealer Incorrect squeegee size Contac...

Page 21: ...ed EMERGENCY ORDERS Within the Continental United States We can supply any part that weighs under 70lbs within 3 business days not counting weekends or National Holidays However if parts are ordered on an Emergency basis this means that we will ship them by fastest means generally by air courier service at the customers expense FREIGHT Within the United States the normal shipment method is by cust...

Page 22: ...Model 29ss 35ss Parts Breakdown ...

Page 23: ... 18 19 Page 20 6 7 21 20 CLEANOUT DOOR W GASKET FITS BOTH TANKS PN 7 415 SOLUTION LEVEL SIGHT TUBE AND DRAIN HOSE 1 ID WITH HOSE CAP END BARB PN 7 417 8 24 8 23 22 8 8 25 16 8 26 15 13 5 10 11 12 19 2 18 TANK SCREW ON LID WITH GASKET SCREWS PN 7 425 ...

Page 24: ...728 DETERGENT WARNING PLATE 1 15 7 416 CLEANOUT DOOR GASKET 1 16 5 913 INLINE FILTER 1 17 H 72904 PPH SMS 6 X 1 2 SS 4 18 38 742 SCREW ON LID GASKET 1 19 H 72916 PPH SMS 8 X 3 4 SS 6 20 H 73747 RPH 10 32 X 1 1 4 SS 2 21 H 70858 NYLOK 10 32 SS 2 22 H 72565 RPH 10 32 X 3 4 SS 2 23 H 095 500 NYLON BARBED ELBOW 1 24 7 7046 1 2 ID X 5 1 2 LG CLEAR TUBE 1 25 7 7045 1 2 ID X 5 0 LG CLEAR TUBE 1 26 7 7044...

Page 25: ...23 24 25 27 28 30 8 29 TO SQUEEGEE 15 30 Recovery System 11 2 31 27 28 10 16 3 4 32 9 Page 22 12 3 26 30 30 19 18 13 32 DRAIN HOSE ASS Y PN 5 730 6 4 3 5 3 7 8 CLEANOUT DOOR INCLUDES GASKET PN 7 415 RECOVERY TANK LID COMPLETE PN 7 423 ...

Page 26: ... LW 3 8 1 30 H 36104 HN 5 16 18 5 31 H 66802 8 BUNA O RING 2 32 H 72916 PPH SMS 8 X 3 4 SS 5 33 H CAM CAM LATCH 1 PN 7 415 INCLUDES ITEMS 7 8 5 730 INCLUDES ITEMS 3 4 5 6 T HANDLE AVAILABLE UNDER PN 5 727T 7 704 INCLUDES PN 7 704A 7 710 7 705 INCLUDES PN 7 705A 7 710 5 730 INCLUDES ITEMS 3 4 5 6 5 730 INCLUDES ITEMS 3 4 5 6 5 730 INCLUDES ITEMS 3 4 5 6 7 423 INCLUDES ITEMS 12 13 15 20 21 24 28 29 ...

Page 27: ...50 54 58 50 17 54 50 45 55 47 49 53 48 40 50 46 45 38 38 43 42 42 31 48 30 16 15 58 60 58 20 26 42 51 54 43 47 49 39 21 61 29 38 49 7 38 35 43 14 12 1 3 13 11 9 8 45 45 50 54 47 42 50 54 50 54 59 22 42 55 44 27 2 36 Page 24 56 19 18 40 37 54 50 ROLLER ASS Y SET OF 2 P N 7 125 37 18 56 19 54 50 40 ...

Page 28: ...HOOD REST ANGLE 2 29 7 161A QUARTER PANEL CURTAIN 2 30 7 228 SWITCH MNT PLATE 2 31 7 229 PUSH BUTTON SWITCH 2 32 7 361 SPLASH CURTAIN 1 33 7 783A TEB 5 16 18 X 2 1 4 1 34 8 152 FACTORY CAT DECAL NOT SHOWN 1 35 H 083 BOLT HEAD CAP 4 36 H 1032RCN RCN 10 32 4 37 H 11380 HCS 3 4 10 X 8 1 2 2 38 H 13003 HCS 1 4 20 X 3 4 12 39 H 13005 HCS 1 4 20 X 1 4 40 H 13053 HCS 5 16 18 X 3 4 26 41 H 13055 HCS 5 16 ...

Page 29: ...2 27 21 23 18 28 8 Jaw Assembly 11 TO BODY 4 26 3 7 1 29 14 Page 26 22 24 26 17 19 25 5 6 20 20 25 27 5 23 15 20 22 6 ROLLER ASS Y SET OF 2 P N 7 125 17 26 9 13 15 16 30 12 28 10 31 ...

Page 30: ...RACKET 1 12 7 134L LH JAW HINGE 1 13 7 162 CHANNEL GUARD FRONT 1 14 7 164 INT SPLASH CURTAIN 1 15 7 166 FRONT SPLASH CURTAIN 1 16 7 167 FRONT CURTAIN BAND 1 17 H 11380 HCS 3 4 10 X 8 1 2 2 18 H 13003 HCS 1 4 20 X 3 4 2 19 H 13053 HCS 5 16 18 X 3 4 8 20 H 33078 FW 1 4 SAE 10 21 H 33618 LW 1 4 6 22 H 33620 LW 5 16 8 23 H 36102 HN 1 4 20 2 24 H 36104 HN 5 16 18 8 25 H 37039 NYLOK 3 4 10 2 26 H 70858 ...

Page 31: ...19 28 29 21 18 30 31 33 22 24 5 6 10 11 12 14 15 16 1 2 4 24 28 8 17 27 27 26 23 20 23 26 7 Traction Drive Page 28 9 13 AXLE BEARING WITH FLANGES SET OF 2 PN 7 357 16 12 16 3 31 32 28 31 32 25 ...

Page 32: ...ARING 1 2 13 7 358 DIFFERENTIAL AXLE SPROCKET 1 14 7 359A REAR WHEEL BEARING SPACER 2 15 7 361 SPLASH CURTAIN 1 16 7 364 BEARING MTG FLANGE 4 17 8 625A 1 4 X 2 KEY 2 18 H 1032HCN HCN 10 32 4 19 H 21253 CB 5 16 18 X 3 4 6 20 H 21255 CB 5 16 18 X 1 4 21 H 29060 RPH 10 32 X 3 4 4 22 H 33614 LW 10 4 23 H 33620 LW 5 16 10 24 H 33622 LW 3 8 2 25 H 33762 LW 3 8 INT EXT TOOTH 2 26 H 36104 HN 5 16 18 10 27...

Page 33: ...16 19 14 23 11 21 22 3 4 6 7 2 15 9 15 13 18 17 8 12 10 5 22 20 31 35 34 40 37 38 39 41 36 30 32 27 28 33 29 41 29 29 24 24 25 26 1 SIDE WHEEL SET OF 2 PN 5 760 17 18 16 15 9 15 13 BACKUP WHEEL SET OF 2 PN 5 757 26 24 2 24 25 ...

Page 34: ...10 32 X 1 3 4 SS 2 24 H 76061 FW 1 4 NYLON 4 25 H 77010 HCS 1 4 20 X 1 75 SS 2 26 H NJ04C JNYL 1 4 20 SS 2 27 21 7205 PALM GRIP KNOB 3 8 24 1 28 29 787 PITCH ADJUSTMENT HOLDING SPRING 1 29 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 3 30 7 760 SQUEEGEE DRAG BAR 1 31 7 761 SQUEEGEE MTG PLATE 1 32 7 762 SQUEEGEE LIFT CABLE 31 5 8 LG 1 33 7 836 1 4 20 X 1 1 4 U BOLT 1 34 H 10055 HCS 3 8 24 X 3 5 SS 1 35 H ...

Page 35: ...CENTRAL COMMAND II Page 32 48 36 35 34 33 37 28 3 4 18 19 20 22 23 24 27 8 11 14 15 29 30 6 31 32 42 39 40 43 45 46 44 1 47 26 7 10 12 16 38 2 21 9 17 13 25 5 41 27 ...

Page 36: ...B SPACER 4 22 7 271 FRONT PANEL 1 23 7 278 CONTROL PANEL 1 24 7 283 SWITCH TOGGLE MOM OFF MOM DPDT 2 25 7 285A CIRCUIT BREAKER 30A 1 26 7 287 BUSS BAR UHMW 2 27 7 292 5K POTENTIOMETER 2 28 8 231 SWITCH ON OFF ROCKER SPST 1 29 8 234 KEY SWITCH 1 30 8 235 KEY SET REPLACE 1 31 E 3HBB 3 HOLE BUSS BAR 2 32 E 5HBB 5 HOLE BUSS BAR 2 33 H 01196 PROTECTIVE BOOT TOGGLE SWITCH RED 1 34 H 01198 PROTECTIVE BOO...

Page 37: ...Electric Squeegee Lift 11 10 18 5 14 8 7 17 15 16 16 12 4 1 12 3 10 2 18 9 13 6 Page 34 ...

Page 38: ...1 7 7 829 CABLE ADJUSTER 1 8 7 830 LIFT CABLE 1 9 7 833 GUIDEBLOCK CABLE STOP 1 10 7 835 GUIDE BLOCK SPACER 4 11 7 837 FUSE RESETTABLE 2 AMP 1 12 H 00592 BHSCS 1 4 20 X 2 1 2 SS 3 13 H 1032RCN RCN 10 32 6 14 H 25444 SB 3 8 X 3 8 SS 1 15 H 29048 RPH 10 32 X 1 2 6 16 H 70860 NYLOK 1 4 20 SS 3 17 H 70861 NYLOK 5 16 18 SS 1 18 H 76063 FW 3 8 NYLON 2 Electric Squeegee Lift Page 35 ...

Page 39: ...TO ELBOW BETWEEN TEE FILTER TO ADJUSTABLE FLOW VALVE WATER JET SYSTEM Page 36 16 1 13 10 11 9 2 13 3 4 5 6 7 8 13 13 14 15 13 12 ...

Page 40: ...OZZLE 1 6 5 896 9FT GARDEN HOSE 1 7 5 898 HOSE ADAPTER 1 8 7 112C 1 0 OD X 50 GROMMET 4 9 7 4041 1 2 ID X 19 0 LG CLEAR TUBE 1 10 7 7042 1 2 ID X 2 0 LG CLEAR TUBE 1 11 7 7043 1 2 ID X 2 1 2 LG CLEAR TUBE 1 12 H 0491686 625 ID X 1 125 OD RUBBER WASHER 1 13 H 081 CLAMP 7 16 25 32 SS 5 14 H 33078 FW 1 4 SAE 4 15 H 33614 LW 10 4 16 H 72565 RPH 10 32 X 3 4 SS 4 Page 37 WATER JET SYSTEM ...

Page 41: ...23 43 46 5 39 14 17 20 19 18 31 12 13 Disk Scrub Head System TO ADJ SOLUTION FLOW VALVE Page 38 46 16 22 33 8 31 44 46 37 30 35 15 11 27 28 21 10 44 7 45 33 41 23 40 38 36 42 2 1 3 24 4 5 45 6 1 3 9 29 25 26 35 ...

Page 42: ... 2 ID X 18 LG 2 20 7 4039 7 4040 PVC HOSE 1 2 ID X 41 0 LG MODEL 29 44 0 LG MODEL 35 1 21 7 406 SPRING TUBE 1 22 H 00288 PPH 10 32 X 2 1 2 SS 3 23 H 07005 1 2 NPT LOCKNUT 4 24 H 25444 SB 3 8 X 3 8 SS 4 25 H 28679 PPH 4 40 X 1 4 26 H 33066 FW 4 SAE 4 27 H 33630 LW 5 8 1 28 H 36214 JN 5 8 11 1 29 H 37006 NYLOK 4 40 4 30 H 70005 HCS 1 4 20 X 1 SS 1 31 H 70055 HCS 5 16 18 X 1 SS 2 32 H 70105 HCS 3 8 1...

Page 43: ...OT SHAFT 2 36 5 847 STAND OFF 1 81 2 37 5 849 RECESSED HANDLE 2 38 5 858 IDLER SHAFT 2 39 5 9021 CHAIN GUARD 1 40 7 4033 5 8 ID X 18 L CLEAR HOSE VALVE TO BARB T CYL 1 41 7 809 LIFT ARM 2 42 7 810 LIFT SLIDE 1 43 7 815 DRIVE SHAFT GUARD 1 44 7 843 ADJ LATERAL ARM 2 45 8 613 FLEXIBLE COUPLER 1 46 H 00270 3 16 X 3 4 KEY 5 47 H 00272 SCS 1 4 20 X 1 0 1 48 H 00279 WASHER 5 8 TEFLON 2 49 H 15009 HCS 1 ...