Factory Cat 390 Series, Operator And Parts Manual

Page 1: ...A www factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY Operator and Parts Manual 390 420 SERIES 430 490 550 SERIES VERSION 3 0 ...

Page 2: ...RATOR COMFORT HEADLIGHT HORN BACKUP ALARM AND ARMRESTS ARE STANDARD OPERATORS ARE ABLE TO TURN WITHIN A 84 AISLE WHILE MAINTAINING EXCELLENT WATER CONTROL WE ALSO OFFER FOR CLEANING IN REMOTE AREAS A COMPLETE LINE OF HAND TOOLS INCLUDING VACUUM WANDS SPRAY HOSES AND POWERED SCRUB WANDS FACTORY CATS EXCLUSIVE CENTRAL COMMAND II ENERGY MANAGEMENT SYSTEM OFFERS AUTOMATIC CONTROLS WHEN THE OPERATOR ST...

Page 3: ...r personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good working condition They are listed in this general order Batteries Scrub Brushes Adjusting Squeegee Service Schedule Machine Trouble shooting...

Page 4: ...WERE IN EFFECT AT THE TIME OF PRINTING R P S CORP RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION TO REGISTER FOR WARRANTY FAX YOUR WARRANTY REGISTRATION FORM TODAY FAX 886 901 3335 TABLE OF CONTENTS WARRANTY REGISTRATION FORM MACHINE SPECIFICATIONS COMMON WEAR PARTS SCRUB BRUSHES SAFETY MESSAGES SAFETY PRECAUTIONS MACHINE FEATURES AND CONTROLS LCD SCREEN MENU DISPLAYS M...

Page 5: ...__________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 ______________________________________ PADS _____________________________________________ BRUSHES __________________________________________ SQUEEGEE SIZE ____________________________________ SIDE BROOMS ___________...

Page 6: ...E BROOM SYSTEM Side Broom Size 2 17 2 17 Side Broom Power 2 0 3 hp 2 0 3 hp Sweep Path 46 51 BATTERY SYSTEM Battery AH Rating Up to 400 Ah Up to 1 000 Ah Battery Run Time Up to 6 hours Up to 8 hours SOLUTION SYSTEM Tank Material 304 Stainless 304 Stainless Solution Tank Capacity 61 gallons 75 gallons Solution Flow Rate 0 1 75 gal min 0 1 75 gal min Solution Filter Inline Stainless Inline Stainless...

Page 7: ...ATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION MODEL 490 D DISK 3 17 421SS 17 421S 17 421C 17 421PS 17 421P 17 421N 17 421D 17 422BB 17 422B 17 422BR 17 422G 17 422BL 17 422R 17 422W MODEL 490 C CYLINDRICAL 2 490 521S 490 521C 490 521PS 490 521N MODEL 430 D DISK 2 23 421SS 23 421S 23 421C 23 421PS 23 421P 23 421N 23 421D 23 422BB 23 422B 23...

Page 8: ...Very High 10 Black Black 422B NA High 8 Black Brown 422BR NA High 7 Brown Green 422G NA Medium 6 Green Blue 422BL NA Moderate 4 Blue Red 422R NA Moderate 3 Red White 422W NA Light 1 White NOTE These are only approximations The customer should always try any brush in an inconspicuous area SCRUB BRUSHES There are many different types of brushes available to cover applications from cleaning heavily s...

Page 9: ...OT OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD IF UNIT IS NOT IN PROPER OPERATING CONDITION OUTDOORS OR EXPOSED TO RAIN FOR PICKING UP HAZARDOUS MATERIALS DUST ON SURFACES HAVING A GRADIENT EXCEEDING 2 UNLESS THE OPTIONAL PARKING BRAKE IS FUNCTIONING ON THE MACHINE 2 WHEN OPERATING UNIT REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM THE ...

Page 10: ... DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MANUFACTURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY DESIGNED TO CHARGE AT THE APPROPRIATE RATE IF YOU MUST USE A DIFFERENT CHARGER DISCONNECT THE BATTERIES BEFORE CHARGING THIS WILL PREVENT DAMAGE TO THE ELECTRONIC SPEED CONTROLLER WARNING UNDERSTAND...

Page 11: ... FEATURES PAGE 7 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6A FIGURE 6B 6 5 7 2 1 3 4 8 13 11 14 9 10 12 15 20 16 17 18 21 23 22 26 27 28 25 24 30 29 40 39 38 36 35 31 32 33 34 37 43 46 42 41 44 45 50 48 47 49 19 ...

Page 12: ...EGEE SEE FIGURE 5 24 SOLUTION TANK HOLDS APPROXIMATELY 61 GALLONS OF CLEAN WATER 25 RECOVERY TANK HOLDS APPROXIMATELY 61 GALLONS OF DIRTY RECOVERY WATER 26 RECOVERY ACCESS DOOR USED FOR FLUSHING OUT RECOVERY TANK WITH FRESH WATER 27 SOLUTION ACCESS DOOR USED FOR FILLING SOLUTION TANK WITH WATER APPROVED CLEANING DETERGENT 28 VACUUM SCREEN BOX HOUSES THE DUAL STAINLESS VAC SCREEN SHUTOFF BALLS 29 F...

Page 13: ...S HAVE BEEN USED SEE FIGURE 9 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 9 8 ERROR WARNING SYMBOL INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR SEE FIGURE 10 9 DIAGNOSTIC CODE WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG SEE FIGURE 10 10 WATER ON INDICATES THE SOLUT...

Page 14: ... COMPARTMENT 3 VERIFY THAT ALL OF THE BATTERY CABLES ARE CONNECTED TO THE BATTERIES TIGHTLY LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 WRENCH PUT COVERS IN PLACE SEE FIGURE 11 4 TURN ON MAIN POWER SWITCH AND CHECK THE BATTERY CONDITION METER TO ENSURE CORRECT INSTALLATION 2 LOOSEN THE FOUR KNOBS ON THE SQUEEGEE AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE MOUNTING PL...

Page 15: ...ASES DEFLECTION SEE FIGURE 20 2 TO ADJUST CASTERS LOOSEN LOCKING NUT SEE FIGURE 19 FIGURE 18 FIGURE 14 2 THIS SQUEEGEE IS ADJUSTED TOO FAR BACK AND WILL NOT PICK UP ON THE CORNERS NOTE TIPS OFF THE FLOOR SEE FIGURE 15 3 THIS SQUEEGEE IS ADJUSTED TOO FAR FORWARD AND WILL NOT PICK UP IN THE CENTER NOTE CENTER SPACED OFF THE FLOOR SEE FIGURE 16 4 THIS SQUEEGEE IS ADJUSTED JUST RIGHT WITH GOOD DEFLECT...

Page 16: ... EXCESSIVE CURRENT CIRCUIT BREAKER 30 AMP D MAY BLOW TO PREVENT DAMAGE IF THIS OCCURS CONTACT YOUR SERVICE AGENT SEE FIGURE 26 4 VAC SWITCH A IS SET TO ENGAGE AT 65 LIFT FIGURE 26 5 IF FOAM OR WATER GETS PAST THE RECOVERY TANK S VAC SCREEN BALL SYSTEM FIGURE 27 THE UNLOADER VALVE E WILL DRAIN IT FROM THE VAC BOX 6 UNLOADER VALVE E IS LOCATED ON THE BOTTOM RIGHT SIDE OF THE VACUUM BOX SEE FIGURES 2...

Page 17: ...IONAL SEE FIGURE 29 FIGURE 29 1 2 3 4 1 TO CLEAN FILTER SHUTOFF 3 4 GATE VALVE A SEE FIGURE 30 FIGURE 30 FIGURE 31 FIGURE 32 PAGE 13 2 UNSCREW CLEAR LID B REMOVE STAINLESS STEEL SCREEN C RINSE SCREEN SEE FIGURE 31 3 INSTALL STAINLESS FILTER SCREEN TIGHTEN CAP A B C D 4 OPEN 3 4 VALVE D SEE FIGURE 32 ...

Page 18: ...H TO LOOSEN LOCKING NUT A SEE FIGURE 34 3 ROTATE ADJUSTMENT KNOB B FIGURE 34 COUNTER CLOCKWISE LOOSENS TO LOWER SIDE BROOMS ROTATE KNOB CLOCK WISE TIGHTENS TO RAISE SIDE BROOMS FIGURE 34 FIGURE 35 A 4 FIGURE 35 SHOWS BROOMS TO LOW B 5 FIGURE 36 SHOWS BROOMS TO HIGH FIGURE 36 FIGURE 37 FIGURE 38 6 FIGURE 37 SHOWS BROOMS JUST RIGHT 6 FIGURE 38 SHOWS BROOM ADJUSTMENT SLOT PAGE 14 ...

Page 19: ...CONNECT BATTERIES SEE FIGURE 39 7 LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE DOOR AND DEPRESS THE LATCH UNTIL THE DOOR IS SECURED SEE FIGURE 41 3 OPEN SIDE DOOR TO ACCESS SCRUB DECK 4 SELECT THE CORRECT PADS OR BRUSHES THAT BEST MEET YOUR CLEANING APPLICATION CONSULT YOUR LOCAL DEALER FOR ASSISTANCE 5 PAD INSTALLATION ATTACH PADS TO PAD DRIVERS BEFORE CONNECTING PAD DRIVERS TO MOTOR HUB 6 ATTACH BR...

Page 20: ...TIVATES THE SQUEEGEE VACUUM AND BRUSHES SIMULTANEOUSLY GREEN LIGHT WILL ILLUMINATE OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE 1 CHECK BATTERY CONDITION GAUGE ON THE CENTRAL COMMAND II LCD SCREEN TO CHECK GAUGE PUSH MENU CONTROL BUTTON UNTIL BATTERY GAUGE APPEARS MAKE SURE BATTERIES ARE FULLY CHARGED BEFOR USING 2 CHECK THE COND...

Page 21: ...ARTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT IN DAMAGE TO THE BATTERIES 9 WHEN YOU RUN OUT OF SOLUTION RAISE THE BRUSHES AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL IT IS CONSUMED THE YELLOW LOW SOLUTION LIGHT A ACTIVATES WHEN YOU HAVE 5 GALLONS REMAINING SEE FIGURE 47 DRAINING RECOVERY TANK ALW...

Page 22: ...very tank full The recovery tank must be drained 1 The float shut off screen can be cleaned in or out of the machine 2 To clean the float shut off while it is inside the machine wipe material off screen then rinse Check that the ball is also clean and moves freely 3 To remove the float shut off grasp the screen with one hand and Remove 4 Both screens gaskets shutoff balls must be in place ...

Page 23: ...THE GREY CHARGER PLUG INTO THE BATTERY CHARGING PORT LOCATED ON THE REAR UPRIGHT SEE FIGURE 50 7 THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED CHECK GAUGE 8 AFTER THE CHARGER HAS TURNED OFF UNPLUG THE GREY CHARGER PLUG FROM THE MACHINE AND DISCONNECT THE CHARGER FROM THE WALL OUTLET SEE FIGURE 50 9 RECHECK THE CELL LEVEL AFTER CHARGING IF NEEDED ADD DI...

Page 24: ...ERY WHICH EFFECTIVELY INCREASES THE VOLUME OF THE ELECTROLITE 2 CLEAN BATTERY TOPS TO PREVENT CORROSION 3 ROTATE BRUSHES ROTATE THE LEFT TO THE RIGHT AND RIGHT TO LEFT ON CYLINDRICAL MODELS FROM FRONT TO BACK OR END TO END IF USING DIFFERENT MATERIALS MONTHLY MAINTENANCE 1 CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR WEAR AND SPRING TENSION 2 CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND BO...

Page 25: ...vacuum motors to dry Clean brushes or pads and check wear Clean main and side squeegee blades and check wear Clean out recovery tank and vacuum filter Clean and inspect float shutoff Clean outside of tanks check for damage Store with tank covers open Charge batteries Check side squeegee for wear Clean off top of batteries Check battery cells with hydrometer Inspect scrub deck skirts Clean solution...

Page 26: ...e add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the electrolyte may cause an overflow Resulting in a loss of battery acid balance and damage the machine WARNING CAUTION WARNING WARNING PAGE 19 3 TO REMOVE SQUEEGEE ASSEMBLY 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vac...

Page 27: ...__________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE _____________ ____________________________________ SCRUBBING POWER _____________ ____________________________________ VACUUM POWER _____________ ____________________________________ CONTROLS WATER O...

Page 28: ...__________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE _____________ ____________________________________ SCRUBBING POWER _____________ ____________________________________ VACUUM POWER _____________ ____________________________________ CONTROLS WATER O...

Page 29: ...ECK THE SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUGGED IN THE SWITCH MAY BE STUCK OR THE PLUG TWISTED AT AN ANGLE ENGAGING THE SWITCH THIS CODE WILL ALSO FLASH IF THE WIRING BECOMES VERY WET IN THIS CASE EITHER WAIT UNTIL THE WIRING DRIES OUT OR CALL A TECHNICIAN 2 7601 AND 7602 ...

Page 30: ...OT OFF OF THE PEDAL 7 2C00 AND 2C01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COME UP IN VOLTAGE ALLOWING YOU TO DRIVE VERY SLOWLY TO THE RECHARGE STATION IF NOT YOU WILL HAVE TO RELEASE THE PARKING BRAKE ON THE FRONT WHEEL PULL LEVER TOWARD THE FRONT OF THE MACHINE TO RELEASE AND PUSH THE MACHIN...

Page 31: ... DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT PUT BRUSH DECK DOWN ENGAGE FOOT PEDAL WAIT 5 MINUTS FOR AUTO RESET DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOC...

Page 32: ...Y SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED SOLUTION FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT L...

Page 33: ...MODEL 390 420 430 490 550 MACHINE PARTS SECTION ...

Page 34: ...3 48 42 50 39 3 26 34 15 1 28 13 25 17 51 45 48 44 30 27 10 22 43 FRAME BOTTOM SHOWN FOR REFERANCE ONLY SEE DOOR WIPER ASSEMBLY SHOWN FOR REFERENCE ONLY SEE CYLINDRICAL ARM DISK SCRUBHEAD ASSEMBLY S SHOWN FOR REFERENCE ONLY SEE ACTUATOR SLIDE ASSEMBLY 40 14 12 24 PAGE 26 35 37 36 37 35 36 2 5 31 16 ...

Page 35: ...2 7 125A ROLLER 4 23 H 01201 GROMMET 8 24 H 0129158 JNYL 3 8 16 SS 10 25 H 02930 3 4 PLASTIC BARB TEE 1 26 H 0700596 3 4 NPT LOCKNUT 1 27 H 1032HCN HCN 10 32 4 28 H 11380 HCS 3 4 10 X 8 1 2 4 29 H 1174430 CB 5 16 18 X 1 SS 16 30 H 312HCN HCN 5 16 18 23 31 H 3225T5 RUBBER LOOP CLAMP 2 32 H 37039 NYLOK 3 4 10 4 33 H 37130 NYLOK NUT 1 2 20 8 34 H 62005 CLAMP 5 8 1 1 2 SS 4 35 H 68565 1 4 NPTF 90 DEG ...

Page 36: ...41 18 19 27 25 26 33 23 22 1 2 3 4 5 9 10 7 12 14 15 16 33 43 29 35 17 6 24 23 35 29 32 36 21 20 23 39 42 43 17 40 43 30 35 28 39 42 34 29 35 37 31 44 38 13 11 8 STEERING TOWER ASSEMBLY PAGE 28 ...

Page 37: ...8902 RPH 8 32 X 1 1 20 H 29048 RPH 10 32 X 1 2 2 21 H 33066 FW 4 SAE 1 22 H 33072 WASHER 8 SAE 1 23 H 33074 FW 10 SAE 6 24 H 37006 NYLOK 4 40 2 25 H 37015 NYLOK 10 32 2 26 H 37024 NYLOK 3 8 16 1 27 H 37406 KN 8 32 2 28 H 70003 HCS 1 4 20 X 3 4 SS 1 29 H 70053 HCS 5 16 18 X 3 4 SS 3 30 H 70711 HN 5 16 18 SS 1 31 H 70858 NYLOK 10 32 SS 1 32 H 71009 FW 10 SS 2 33 H 71021 FW 3 8 X 7 8 SS 3 34 H 71063 ...

Page 38: ...76 76 68 12 6 40 43 55 2 75 76 68 60 73 62 64 69 63 61 72 54 39 17 39 19 SEATING AREA ASSEMBLY 59 67 65 55 5 29 15 44 37 16 54 22 60 71 13 45 35 23 24 14 57 76 3 77 42 27 27 61 70 8 18 38 65 59 67 65 65 67 59 8 11 54 1 56 60 52 28 46 21 46 53 54 20 54 54 26 64 66 72 25 54 53 54 PAGE 30 ...

Page 39: ...002 VAC MOTOR GASKET 2 35 430 7213 2 1 2 ID WIRE REINF FLEX HOSE 41 1 2 LG 1 36 430 8910 PUMP WATER JET 36V 1 37 430 9130 INLINE FILTER 1 38 5 293 15 AMP RELAY 1 39 5 719 CLAMP 1 9 16 2 1 2 SS 4 40 7 112C 1 0 OD X 50 GROMMET 2 Item Part Number Title Qty 41 8 142 SEAT HI TECH 8 MTG 1 42 8 294 HORN 1 43 H 01201 GROMMET 3 44 H 01519 1 4 20 X 1 2 U BOLT 2 45 H 0427637 CLAMP 2 3 1 46 H 081 CLAMP 7 16 2...

Page 40: ...8 2 14 3 4 5 6 7 8 10 9 13 16 15 17 18 22 26 25 23 27 31 20 25 26 22 30 25 23 18 25 26 18 30 25 26 22 22 26 25 26 25 18 19 25 19 20 19 32 12 15 19 19 21 BATTERY COMPARTMENT PAGE 32 27 29 28 1 28 24 24 11 ...

Page 41: ... 390 2570 BATTERY QUICK DISCONNECT 1 14 4 127 HANDLE 2 15 5 122 HINGE 8 SS 2 16 5 130 DOOR LATCH 1 17 8 293 STROBE LIGHT 1 18 H 37708 1 4 20 LC ACORN NUT 20 19 H 70001 HCS 1 4 20 X 1 2 SS 17 20 H 70003 HCS 1 4 20 X 3 4 SS 4 21 H 70055 HCS 5 16 18 X 1 SS 3 22 H 70710 HN 1 4 20 SS 7 23 H 70711 HN 5 16 18 SS 7 24 H 70858 NYLOK 10 32 SS 2 25 H 71013 FW 1 4 X 5 8 SS 22 26 H 71063 LW 1 4 SS 16 27 H 7106...

Page 42: ...0 18 19 20 21 22 23 25 32 33 41 35 42 44 61 59 53 45 52 35 42 44 52 52 44 41 51 52 51 37 43 2 34 49 60 44 52 58 38 57 33 50 47 55 64 41 44 52 46 54 TANK ASSEMBLIES 27 63 39 48 PAGE 34 56 15 48 16 A A SECTION A A 35 24 11 DETAIL B 14 40 28 36 11 4 7 6 1 B ...

Page 43: ...1 2 BARB ELBOW 1 29 5 720 DRAIN HOSE END TUBE 1 30 5 727 DRAIN HOSE PLUG 1 31 7 414A BULKHEAD FITTING 3 4 FNPT 1 32 8 180 6 7 8 SS HINGE 1 33 8 911 SCREEN STRAINER 2 34 H 00531 JNYL 3 8 24 SS 1 35 H 0427637 CLAMP 2 3 5 36 H 07005 1 2 NPT LOCKNUT 1 37 H 37708 1 4 20 LC ACORN NUT 12 38 H 37708 1 4 20 LC ACORN NUT 2 39 H 4440040 375 ID X 1 125 OD RUBBER WASHER 2 40 H 62005 CLAMP 5 8 1 1 2 SS 1 41 H 7...

Page 44: ...STEERING TRACTION ASSEMBLY 22 38 23 8 45 7 8 36 37 27 27 2 4 1 39 15 16 14 12 13 13 12 14 37 36 41 43 44 42 9 40 24 5 24 35 29 10 26 20 19 30 31 28 33 17 34 18 6 21 32 11 PAGE 36 25 25 3 47 48 49 46 ...

Page 45: ...LOAD SLEEVE 1 17 430 7325 90 TOOTH STEERING SPROCKET 1 18 430 7326 PIVOT PLATE 1 19 430 7327 STEERING CHAIN 1 20 5 826 10 TOOTH SPROCKET 1 21 5 831 MASTER LINK 1 22 8 701A STEERING COVER 1 23 8 703 STEERING WHEEL 1 24 8 723B BEARING 2 25 8 731 SPACER 2 26 H 00270 3 16 X 3 4 KEY 1 27 H 01125 3 16 X 1 KEY 2 28 H 05233 PVC TUBING 1 29 H 13003 HCS 1 4 20 X 3 4 2 30 H 13055 HCS 5 16 18 X 1 2 31 H 24103...

Page 46: ...22 26 19 3 1 3 19 26 15 12 23 17 LEFT SIDE SHOWN LH WIPER PN 430 1230 SHOWN RH WIPER PN 430 1231 NOT SHOWN VIEW BELOW IS INSIDE OF DOOR ASSEMBLY FASTEN THIS SIDE OF HINGE TO FRAME FRONT SPLASH GUARD 5 8 4 7 10 12 6 13 PAGE 38 SIDE DOOR WIPER ASSEMBLY ...

Page 47: ...ER BAND 1 12 430 4035 WIPER BLADE 1 13 5 130 DOOR LATCH 1 14 H 37708 1 4 20 LC ACORN NUT 6 15 H 70001 HCS 1 4 20 X 1 2 SS 6 16 H 70711 HN 5 16 18 SS 2 17 H 70858 NYLOK 10 32 SS 3 18 H 71013 FW 1 4 X 5 8 SS 6 19 H 71017 FW 3 8 SS 6 20 H 71063 LW 1 4 SS 6 21 H 71065 LW 5 16 SS 2 22 H 72716 FHP 1 4 20 X 3 4 12 23 H 73743 BHSCS 10 32 X 1 2 SS 3 24 H 73779 BHSCS 5 16 18 X 3 4 2 25 H 73780 BHSCS 5 16 18...

Page 48: ...SSEMBLY 19 24 30 32 35 18 14 15 15 14 24 3 25 25 27 10 27 36 28 28 38 19 8 9 38 16 21 13 25 25 14 29 22 26 1 23 24 20 15 15 37 25 31 3 6 29 33 12 11 11 37 5 17 39 7 7 25 4 2 34 PAGE 40 SETUP WITH SERIAL 390703 LOWER 18 ...

Page 49: ...2 17 H 02239 3 8 NYLON LOOP CLAMP 1 18 H 02783 1 2 X 4 CLEVIS PIN 4 19 H 11219 HCS 1 2 13 X 4 0 4 20 H 25328 SSS CP 1 4 20 X 3 8 8 21 H 28679 PPH 4 40 X 1 8 22 H 33066 FW 4 SAE 8 23 H 33207 FW 1 4 X 1 2 24 H 33374 SHAFT COLLAR 1 2 ID 13 25 H 36152 HN 1 4 28 16 26 H 37006 NYLOK 4 40 8 27 H 37032 JAM NYLOK NUT 1 2 13 4 28 H 37408 KN 10 32 8 29 H 6389 FLANGED BUSHING 3 8 ID X 5 8 OD NYLON 5 30 H 7071...

Page 50: ...ACTUATOR SLIDE ASSEMBLY PAGE 42 SETUP WITH SERIAL 390704 GREATER 19 10 10 9 15 18 1 20 8 20 16 24 12 11 30 23 30 4 5 14 14 2 3 22 31 23 23 27 19 7 17 21 31 22 27 23 19 13 6 29 26 25 28 ...

Page 51: ...2783 1 2 X 4 CLEVIS PIN 2 14 H 11219 HCS 1 2 13 X 4 0 2 15 H 25328 SSS CP 1 4 20 X 3 8 8 16 H 28679 PPH 4 40 X 1 4 17 H 33066 FW 4 SAE 4 18 H 33207 FW 1 4 X 1 2 19 H 33374 SHAFT COLLAR 1 2 ID 8 20 H 36152 HN 1 4 28 4 21 H 37006 NYLOK 4 40 4 22 H 37032 JAM NYLOK NUT 1 2 13 2 23 H 37408 KN 10 32 6 24 H 6389 FLANGED BUSHING 3 8 ID X 5 8 OD NYLON 2 25 H 70711 HN 5 16 18 SS 8 26 H 71065 LW 5 16 SS 8 27...

Page 52: ...9 9 10 12 13 22 23 14 15 27 21 29 30 31 47 47 16 54 49 26 54 48 50 33 19 19 19 6 37 49 38 38 53 36 37 36 53 29 SQUEEGEE ASSEMBLY 2 55 55 2 51 43 PAGE 44 40 18 12 28 52 56 45 24 1 17 1 3 42 1 35 1 51 45 7 51 44 SETUP WITH SERIAL 42473 GREATER ...

Page 53: ...E TRAIL ARM 1 22 430 7156 PALM GRIP KNOB 5 8 18 1 23 430 7157 SPRING 1 24 430 7570 CASTER 2 25 430 7610 SQUEEGEE TRIANGLE PLATE 1 26 5 418A CLAMPING KNOB 8 27 5 846 PIVOT SHAFT 4 28 70057 HCS 5 16 18 X 1 1 4 4 29 8 713 1 1 2 THRUST WASHER 2 30 8 714 THRUST BEARING 1 31 8 715 O RING 1 32 H 00279 FW 5 8 PVC 1 33 H 00291 NYL 5 8 18 SS 2 34 H 00568 STUD 3 8 16 X 2 1 2 SS 4 35 H 0129159 JNYL 1 2 13 18 ...

Page 54: ...18 30 17 24 25 32 22 33 22 20 21 19 26 27 3 2 8 9 11 12 13 4 5 7 10 SIDE BROOM ASS Y 31 12 1 13 33 19 16 19 9 27 29 6 20 14 29 22 13 26 23 28 15 21 33 13 PAGE 46 ...

Page 55: ... 13 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 8 14 430 2200 SIDE BROOM MOTOR 2 15 H 0129158 JNYL 3 8 16 SS 8 16 H 10832 HCS 5 16 18 X 3 1 2 2 17 H 13011 HCS 1 4 20 X 2 1 18 H 21253 CB 5 16 18 X 3 4 6 19 H 33080 FW 5 16 SAE 6 20 H 33207 FW 1 4 X 1 2 21 H 33213 FW 5 16 X 1 1 4 4 22 H 37020 JNYL 1 4 20 3 23 H 70103 HCS 3 8 16 X 3 4 SS 8 24 H 70710 HN 1 4 20 SS 1 25 H 70711 HN 5 16 18 SS 6 26 H 71063 LW 1...

Page 56: ...1 5 7 9 11 9 10 3 2 10 8 9 11 9 10 3 8 10 2 8 10 3 2 10 8 4 1 CYLINDRICAL ARM ASSEMBLY 6 PAGE 48 ...

Page 57: ...3 290 1245 3 8 ID 1 2 OD 3 8 LG FLANGE BEARING 8 4 290 1248 FW BRONZE 500 ID X 1 00 OD X 125 THK 4 5 390 9586 430 9586 LATERAL LIFTING ARM 1 6 430 1265 SCRUB ARM BRACKET 2 7 430 4026 ADJUSTABLE LATERAL ARM 2 8 H 70110 HCS 3 8 16 X 1 3 4 SS 8 9 H 70712 HN 3 8 16 SS 16 10 H 71017 FW 3 8 X 7 8 SS 16 11 H 71067 LW 3 8 SS 8 CYLINDRICAL ARM ASSEMBLY PAGE 49 ...

Page 58: ...11 12 14 17 20 24 32 25 36 35 34 53 44 21 40 51 48 59 59 3 51 2 59 15 5 13 59 10 9 38 18 19 27 49 37 38 49 26 57 23 22 29 28 34 CYLINDRICAL ASSEMBLY 16 PAGE 50 39 NOTE SEE DISK SCRUBHEAD PAGES 50 51 ITEMS 5 6 FOR SPLASH CURTAIN AND BAND PN S NOT SHOWN ON THIS PAGE ...

Page 59: ...ELD 1 24 390 9070 SPLASH SHIELD HOPPER STRIP 1 25 430 2220 MOTOR 36V 1 5 HP X 350 RPM 2 26 430 4021 SCRUBDECK LIFT BRACKET 1 27 5 130 DOOR LATCH 4 28 5 834 HOPPER HANDLE 1 29 5 849 RECESSED HANDLE 1 30 7 420B 1 4 20 X 3 4 W KNOB 4 31 H 01219 HCS 3 8 24 X 1 1 8 SS 2 32 H 081 CLAMP 7 16 25 32 SS 1 33 H 32257T7 14 RUBBER LOOP CLAMP 1 34 H 33008 FW 3 8 SAE 4 35 H 33622 LW 3 8 2 36 H 36106 HN 3 8 16 2 ...

Page 60: ...MBLY 5 12 15 7 18 31 23 2 16 35 28 30 22 19 27 11 19 32 6 32 32 27 25 30 26 26 5 26 24 29 3 4 4 3 29 24 33 29 3 20 20 8 26 32 26 27 32 32 1 18 18 34 21 13 33 29 3 6 6 6 BRUSH SEE COMMON WEAR PARTS PAGE 14 9 PAGE 52 10 17 ...

Page 61: ...0 MOTOR 36V 1 5 HP X 350 RPM 2 14 430 4021 SCRUBDECK LIFT BRACKET 1 15 430 4025 LATERAL ARM 6 16 5 431A 1 4 X 1 KEY 2 17 H 02930 3 4 PLASTIC BARB TEE 1 18 H 0700596 3 4 NPT LOCKNUT 4 19 H 29048 RPH 10 32 X 1 2 4 20 H 62005 CLAMP 5 8 1 1 2 SS 2 21 H 70053 HCS 5 16 18 X 3 4 SS 4 22 H 70055 HCS 5 16 18 X 1 SS 2 23 H 70105 HCS 3 8 16 X 1 SS 8 24 H 70110 HCS 3 8 16 X 1 3 4 SS 12 25 H 70711 HN 5 16 18 S...

Page 62: ...CENTRAL COMMAND II 33 33 41 44 43 26 30 32 4 5 10 20 21 25 23 8 9 28 39 35 6 19 1 19 46 11 13 Page 54 47 3 2 27 36 38 34 37 24 14 26 26 26 29 26 18 22 7 17 17 16 42 40 31 12 15 45 30 33 ...

Page 63: ...BRIDGE 1 23 5 300 EMERGENCY SHUT OFF 1 24 5 301 EMERGENCY LEGEND PLATE 1 25 5 302 EMERGENCY CONTACT BLACK 1 26 5 892 TOGGLE ON OFF SPST 5 27 5 892A PROTECTIVE BOOT TOGGLE SWITCH GRAY 1 28 7 229 PUSH BUTTON SWITCH 1 29 7 283 SWITCH TOGGLE MOM OFF MOM DPDT 1 30 7 287 BUSS BAR UHMW 2 31 7 292 5K POTENTIOMETER 1 32 7 837 FUSE RESETTABLE 2 AMP 1 33 E 5HBB 5 HOLE BUSS BAR 4 34 H 01195 PROTECTIVE BOOT TO...

Page 64: ... 3 4 18 24 15 18 17 22 23 17 13 26 14 19 25 21 23 20 8 16 1 12 2 DOOR WIPER ROLLER ASSEMBLY Page 56 NOTE HINGE DOOR ARMS WIPER GET ASSEMBLED EXACTLY THE SAME AS SHOWN ON PAGES 38 39 NOT ALL PARTS ARE SHOWN ON THIS PAGE ...

Page 65: ...3 H 250HCN HCN 1 4 20 4 14 H 250RCN RCN 1 4 20 6 15 H 312HCN HCN 5 16 18 4 16 H 37038 JNYL 5 8 11 1 17 H 70003 HCS 1 4 20 X 3 4 SS 14 18 H 70055 HCS 5 16 18 X 1 SS 4 19 H 70103 HCS 3 8 16 X 3 4 SS 6 20 H 70710 HN 1 4 20 SS 10 21 H 70712 HN 3 8 16 SS 6 22 H 71013 FW 1 4 X 5 8 SS 4 23 H 71063 LW 1 4 SS 16 24 H 71065 LW 5 16 SS 4 25 H 71067 LW 3 8 SS 6 26 H 73754 BHSCS 1 4 20 X 3 4 SS 6 27 SEE COMMEN...

Page 66: ...PAGE 58 SCRUBHEAD LIFT ASSEMBLY 22 14 15 12 11 1 13 17 18 25 26 12 19 23 21 2 3 8 6 7 26 14 20 16 17 17 9 21 23 15 8 25 24 4 5 27 9 25 SETUP FOR SERIAL 390704 GREATER ...

Page 67: ...2783 1 2 X 4 CLEVIS PIN 1 11 H 25328 SSS CP 1 4 20 X 3 8 1 12 H 28679 PPH 4 40 X 1 4 13 H 33374 SHAFT COLLAR 1 2 ID 1 14 H 70003 HCS 1 4 20 X 3 4 SS 4 15 H 70055 HCS 5 16 18 X 1 SS 3 16 H 70710 HN 1 4 20 SS 4 17 H 70711 HN 5 16 18 SS 9 18 H 70854 NYLOK 4 40 SS 4 19 H 71004 FW 4 X 3125 SS 4 20 H 71063 LW 1 4 SS 4 21 H 71065 LW 5 16 SS 8 22 H 73908 FHSCS 5 16 18 X 1 1 4 SS 6 23 H 78015 FW 5 16 X 3 4...

Page 68: ...SIDE BROOM WATER OPTION 21 14 20 17 12 19 18 23 3 4 5 2 11 9 6 14 12 8 18 12 22 24 17 13 17 7 12 25 25 23 19 15 19 1 19 16 19 10 Page 60 ...

Page 69: ... TUBE 5 8 ID 1 11 H 017 CLEAR TUBE 5 8 ID 1 12 H 081 CLAMP 7 16 25 32 SS 4 13 H 54631 5 16 BARBED ELBOW 1 14 H 54634 5 8 to 3 8 COUPLING 2 15 H 54635 1 2 X 1 2 X 90 BARBED ELBOW NYLON 1 16 H 5466 1 2 to 5 8 COUPLING 1 17 H 62002 HOSE CLAMP 4 S S 3 18 H 62005 CLAMP 5 8 1 1 2 SS 2 19 H 62005 HOSE CLAMP 5 8 1 1 2 SS 5 20 H 63003 SWIVEL ADAPTER 3 4 FEMALE NPT X 1 2 BARB 1 21 H 70001 HCS 1 4 20 X 1 2 S...

Page 70: ...12 10 13 1 8 9 7 2 3 6 4 5 13 13 1 13 13 13 13 SPRAYJET SYSTEM Page 62 11 14 NOTE ITEM 14 IS IN REAR WALL OF FRAME ...

Page 71: ...NLINE FILTER 1 6 5 895 SPRAY NOZZLE 1 7 H 015 CLEAR HOSE 3 4 ID x 4 LG 1 8 H 015 CLEAR HOSE 3 4 ID x 6 LG 1 9 H 015 CLEAR HOSE 3 4 ID x 12 1 2 LG 1 10 H 02930 3 4 PLASTIC BARB TEE 1 11 H 0491686 625 ID X 1 125 OD RUBBER WASHER 1 12 H 53722 ADAPTER 3 4 NPT X 3 4 BARB 1 13 H 62005 CLAMP 5 8 1 1 2 SS 7 14 H 9307K74 GROMMET 1 ID X 1 3 4 OD BUNA N 1 SPRAYJET SYSTEM Page 63 ...