Factory Cat Pilot 28'' DISK, Operating Instructions Manual

Page 1: ...AL CLEANING EQUIPMENT www factorycat com 1711 South Street Racine WI 53404 USA 800 634 4060 001 262 681 3583 VERSION 15 0225 2014 RPS Corporation PILOT OP EN Read these Instructions before using the m...

Page 2: ...ou the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator...

Page 3: ...8 Operating Hints 18 One Pass Scrubbing 19 Vacuum Only 19 Adjust Solution Flow 19 Draining Recovery Tank 20 Flush Recovery Tank 20 Draining Solution Tank 20 Solution Filter 21 Cleaning Solution Filter...

Page 4: ...HIS MACHINE Unless you are trained and authorized to do so Unless you have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a fun...

Page 5: ...move paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing...

Page 6: ...MA CHINE IN A WELL VENTILATED AREA BATTERY CHARGING LABEL PART 250 7290 TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4 0 2 452 534 4 8 F 54 s 4 53 0 2 4 8452 REFER TO MANUAL OR CALL 01...

Page 7: ...in reverse 8 SOLUTION FLOW CONTROL LEVER Adjusts the amount of solution flow delivered to the Scrubdeck 9 CIRCUIT BREAKER 15 amp Positive Bus Bar 10 CIRCUIT BREAKER 15 amp Negative Bus Bar 11 CIRCUIT...

Page 8: ...or comfort and ease of entry 2 HORN Sounds the horn for warning oncoming traffic 3 HEADLIGHT SWITCH Turns power of the Headlight ON OFF 4 SQUEEGEE LIFT LEVER Raises and lowers the Squeegee 5 EMERGENCY...

Page 9: ...TERS Machine Total Hour Meter Recharge Counter are standard Drive Scrubdeck and Vacuum are OPTIONAL Meters 16 CHARGER PORT Plug in your console charger here 36 Volt 25 amp ONLY 17 STEERING WHEEL Steer...

Page 10: ...eat back Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the Battery Charger Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHA...

Page 11: ...e Squeegee Lift Lever 3 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 4 Pull Squeegee assembly backward from the lifting carrier 5 Inspect or repair as needed and reinstall...

Page 12: ...the brushes SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance 2 Pad Installation Attach Pads to Pad Dr...

Page 13: ...ubdeck to level it SEE BELOW 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten L...

Page 14: ...Side Door Latch C and pull door off of Scrub deck to allow access to the brushes SEE BELOW 5 Slide Brush D into Brush area and engage onto the Brush Driver on the opposite side SEE BELOW 6 With Brush...

Page 15: ...round turn machine OFF 4 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the levels built into the deck SEE BELOW 5 Extendin...

Page 16: ...p Face of ORBITZ Deck the machine is ready to use NOTICE NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Fa...

Page 17: ...up or down in the slits and tighten screws 3 Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs ADJUST ORBITZ SHROUDS 1 For Shroud adjustments loosen the Start Knobs...

Page 18: ...ted solution switch ON OFF 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop stop and drain tank and pour a...

Page 19: ...2 Ensure machine is fully charged before operation by checking the Battery Gauge B 3 Lower Scrubdeck head to the floor by pressing the Scrubdeck Toggle Switch Yellow forward on the Control Panel E 4 P...

Page 20: ...ccess This will prevent heavy build up on the bottom of the tank foul odors as well as clogging of your floor drains SEE BELOW 2 Remove Drain Hose A and open to allow for drainage of the Recovery Tank...

Page 21: ...E and remove the stainless steel screen F SEE BELOW 4 Rinse any debris from the screen with clean water 5 Reinstall screen and screw cap back on tightly and open the water valve by increasing solutio...

Page 22: ...en and float ball assembly D out of the Recovery Tank SEE BELOW 4 Rinse with hot water 5 Dry thoroughly 6 Replace the Vacuum Screen into Recovery Tank 7 Shut Vac Screen Door and Latch RELEASING PARKIN...

Page 23: ...opriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to a well ven...

Page 24: ...Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1...

Page 25: ...ar rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residu...

Page 26: ...rubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cables are tightened Tighten if needed OEM Trojan WET...

Page 27: ...GE 70 GREEN 224 GREEN 224 BLUE 126 BLACK 113 RED 30 RED 36 BLACK 35 BLACK 29 BLACK 52 BLACK 49 PINK 43 PINK 43 PINK 43 WHITE 42 RED 202 BLACK 136 WHITE 261 BLACK 260 WHITE 261 BLACK 260 RED 44 ORANGE...

Page 28: ...ear Cloudy Particulate Dark BATTERY 2 WATER LEVEL Overfilled Full Low Dry BATTERY 3 HYDROMETER BATTERY 3 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 WATER LEVEL Overfilled Full Low Dry...

Page 29: ...OINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE STEERING CHAIN VISUALLY INSPECT IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION RECOVERY TANK GASKET CONDITION DRAIN SAVER VACUUM FLOATS SCREENS...

Page 30: ...LUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLOGGED REMOVE COVE...

Page 31: ...TIRE REPLACE TIRES HEAVY SOAP CONCRENTRATION CONTACT LOCAL SERVICING DEALER PARKING BRAKE DOESN T WORK NOT ON A LEVEL FLOOR MOVE TO LEVEL SURFACE TO PARK MACHINE OVERRIDE LEVER IN OFF POSI TION RESET...

Page 32: ...1 1 2 hp 746 watts 2900 rpm Scrubdeck Down Pressure 0 150 lb 0 68 kg SOLUTION SYSTEM Solution Tank Capacity 22 gal 86 liters Solution Flow Rate 0 0 75 gpm 0 4 lpm Solution Filter Stainless In line RE...

Page 33: ...4 SCRUBDECK 28 14 SCRUBDECK White Pad N A EDGE 4054 Red Pad EDGE 2404 EDGE 4053 Blue Pad EDGE 2403 EDGE 4052 Green Pad EDGE 2402 EDGE 4051 Black Pad EDGE 2401 EDGE 4050 White Driver Pad N A EDGE 4058...

Page 34: ...ee 180 770G 180 770L 180 770U 180 7180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistant Not designed for use with chemicals URETHANE Provides best resistance when dealing with...

Page 35: ...PILOT OP EN 35 SOAP CHOICES TRADITIONAL DRUMS TOTES WALL MOUNTED SUPERCON DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Industrial Commercial Environmentally Safe...

Page 36: ...while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buil...

Page 37: ...l begin on date of machine installation to end user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time This warranty includes all parts and original equipment ac...

Page 38: ...ut the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not...

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Page 41: ...RPS Corporation 2014 1711 South Street Racine WI 53404 www factorycat com Tel US 800 634 4060 Tel Int 001 262 681 3583 INDUSTRIAL CLEANING EQUIPMENT...