FAG PUMP1000-4L-CONTROL, User Manual

Page 1: ...Hand pump PUMP1000 4L CONTROL User manual...

Page 2: ...the responsibility of the designer and user to ensure that all specifications are observed and that all necessary safety information is communicated to the end user This applies in particular to appli...

Page 3: ...he spacer ring 9 Operation Mounting the rolling bearing 10 Mounting the hydraulic nut 10 Connecting the hand pump 11 Venting the hand pump 11 Connection 11 Venting the hydraulic nut 11 Setting the sta...

Page 4: ...ion of Conformity 17 Digital manometer Features 18 Operation 18 Control keys 18 Control diagram 19 Maintenance 20 Changing the battery 20 Dismantling 20 Mounting 20 Technical data 21 Ordering designat...

Page 5: ...t delay Scope of delivery The items included in delivery are shown in Figure 1 Warning If the hand pump or accessories are damaged they must not be used Do not attempt to carry out repairs Any repair...

Page 6: ...must only be used by qualified personnel A person defined as qualified personnel is authorised to use the hand pump has all the necessary knowledge is familiar with the safety guidelines has read and...

Page 7: ...hould not be inhaled Eyes must be protected against hydraulic oil Maximum pressure The hand pump delivers a pressure of up to 1000 bar The maximum pressure that can be used with a hydraulic nut is 800...

Page 8: ...ee page 7 Is the escape valve easy to move and free from damage Is the battery in digital manometer in acceptable condition if not see the section Changing the battery page 20 Is the high pressure hos...

Page 9: ...150 Mounting the spacer ring A small flat blade screwdriver is recommended as a mounting tool Figure 4 Insert the spacer ring half ring position A Press the arm of the hand pump down almost to the sto...

Page 10: ...then released and the hydraulic oil flows back into the pump after which the pump can be removed Note In order to avoid delays during mounting we recommend that the initial pressure and the number of...

Page 11: ...it is only possible to prevent air being sucked in when the hand pump is horizontal Close the aeration screw completely then open it one revolution Close the escape valve Hold the high pressure hose v...

Page 12: ...the necessary data are entered Figure 7 The start pressure for reaching the start position is then displayed Warning Do not loosen the connectors on the hand pump if the unit is still pressurised Do n...

Page 13: ...umber of strokes is as follows see the value table 10 strokes for mounting with hydraulic support 12 strokes for mounting without hydraulic support Next highest displacement distance Number of strokes...

Page 14: ...s Operate the escape valve by hand only On each occasion the arm must be moved up to the upper stop and then down Do not exceed the number of strokes If the number of strokes is exceeded the bearing m...

Page 15: ...after the last oil change replace the oil even if it is not contaminated Empty the tank completely Check the tank and clean it if necessary Fill the tank completely with fresh oil pump 50 times then f...

Page 16: ...0 9 cm3 per stroke without spacer ring half ring Maximum oil pressure 1000 bar Mass 24 kg including metal case Pump body Oil container Digital manometer Spacer ring full ring Spacer ring half ring St...

Page 17: ...Schaeffler Group Industrial BA 20 17 Hand pump EU Declaration of Conformity Declaration of Conformity for hand pump PUMP1000 4L CONTROL Figure 11 EU Declaration of Conformity 0001645D...

Page 18: ...front Figure 12 Switching on switching off Control keys The specific function of the key depends on whether the user changes between different menu items or is within a single menu item see table Fun...

Page 19: ...tes for Figure 13 1 Peak value memory off 2 Recording of maximum values 3 Recording of minimum values 4 Factory setting 5 5 Automatic zeroing 6 New password example LCD display Peak value memory Enter...

Page 20: ...wn Replace a damaged battery cover and seal promptly since the ingress of hydraulic oil will destroy the device Always mount and dismount the digital manometer using the hexagonal nut never the housin...

Page 21: ...5 Zero point correction 25 Measurement range 0 bar to 1000 bar Overload range 1500 bar Power supply 9 V Battery life 5 000 h 600 mAh Operating temperature 0 C to 60 C Storage temperature 30 C to 80 C...

Page 22: ...and hydraulic nut The piston of the hydraulic cylinder is bent or damaged and is being subjected to mechanical braking as a result Send the hand pump to Schaeffler KG Schweinfurt for repair The piston...

Page 23: ...Schaeffler Group Industrial BA 20 23...

Page 24: ...s mm 0 25 0 28 0 3 0 33 0 37 0 4 0 44 0 49 0 54 0 59 0 65 0 71 x1 5 6 6 7 8 9 9 10 11 12 14 15 x2 7 8 9 10 11 12 13 15 16 18 19 21 751 s mm 0 27 0 3 0 33 0 36 0 4 0 43 0 48 0 53 0 58 0 64 0 7 0 77 x1...

Page 25: ...28 31 34 38 41 46 50 55 61 67 73 81 0 85 0 93 1 03 1 13 1 24 1 36 1 5 1 65 1 82 2 2 2 2 42 2 66 2 93 19 21 23 25 28 31 34 37 41 45 49 54 60 66 27 29 32 35 39 43 47 52 57 63 69 76 83 92 0 88 0 97 1 06...

Page 26: ...21 23 25 28 30 33 37 40 44 1251 s mm 0 48 0 53 0 58 0 64 0 7 0 77 0 85 0 94 1 03 1 13 1 24 1 37 x1 16 17 19 21 23 26 28 31 34 37 41 45 x2 19 21 23 25 28 31 34 37 41 45 49 54 1301 s mm 0 42 0 46 0 51 0...

Page 27: ...06 117 128 141 155 171 188 207 1 32 1 45 1 59 1 75 1 93 2 12 2 34 2 57 2 83 3 11 3 42 3 76 4 14 4 55 44 48 53 58 64 70 78 85 94 103 113 125 137 151 52 58 63 70 77 84 93 102 112 123 136 149 164 181 4 6...

Page 28: ...0 7 0 77 0 85 0 94 1 03 1 13 1 25 1 37 1 51 1 66 1 83 x1 9 10 11 12 13 14 16 17 19 21 23 25 x2 10 11 12 14 15 16 18 20 22 24 26 29 210 s mm 0 7 0 77 0 85 0 93 1 02 1 13 1 24 1 36 1 5 1 65 1 82 2 x1 1...

Page 29: ...0 2 2 2 42 2 66 2 92 3 22 3 54 3 89 4 28 4 71 5 18 5 7 6 27 6 89 7 58 33 36 40 44 48 53 58 64 71 78 85 94 103 114 38 41 46 50 55 61 67 73 81 89 98 107 118 130 2 2 2 42 2 66 2 92 3 22 3 54 3 89 4 28 4...

Page 30: ...4 70 x2 27 30 33 36 40 44 48 53 59 64 71 78 310 s mm 1 43 1 57 1 73 1 9 2 09 2 3 2 53 2 78 3 06 3 37 3 7 4 07 x1 40 43 48 53 58 64 70 77 85 93 102 113 x2 44 48 53 59 64 71 78 86 94 104 114 126 315 s m...

Page 31: ...50 165 182 200 220 242 266 292 322 354 389 428 138 152 167 184 202 223 245 269 296 326 358 394 434 477 5 24 5 77 6 34 9 98 7 67 8 44 9 29 10 21 11 23 12 36 13 59 14 95 16 45 18 09 147 162 178 196 216...

Page 32: ...136 149 164 181 199 219 240 264 291 420 s mm 1 69 1 86 2 04 2 25 2 47 2 72 2 99 3 29 3 62 3 98 4 38 4 82 x1 73 81 89 98 107 118 130 143 157 173 190 209 x2 80 88 97 107 118 129 142 157 172 189 208 229...

Page 33: ...371 408 449 494 543 598 657 723 795 252 277 305 336 369 406 447 491 540 595 654 719 791 870 7 09 7 8 8 58 9 44 10 38 11 42 12 57 13 82 15 2 16 72 18 4 20 24 22 26 24 49 318 349 384 423 465 512 563 619...

Page 34: ...374 411 452 x2 228 251 276 304 334 367 404 445 489 Value table continued Designation s Displacement x1 Number of strokes with hydraulic method x2 Number of strokes without hydraulic method HYDNUT 530...

Page 35: ...437 481 529 582 640 704 775 852 474 522 574 631 695 764 840 924 5 26 5 78 6 36 7 7 7 8 47 9 32 10 25 358 394 433 477 524 577 634 698 388 427 470 516 568 625 687 756 7 45 8 2 9 02 9 92 10 91 12 13 2 14...

Page 36: ...9 284 313 344 379 416 458 504 554 Value table continued Designation s Displacement x1 Number of strokes with hydraulic method x2 Number of strokes without hydraulic method HYDNUT 600 s mm 12 18 13 4 1...

Page 37: ...938 1 032 1 135 629 692 761 837 920 1 012 1 114 1 225 5 99 6 59 7 25 7 97 8 77 9 65 10 61 11 67 484 533 586 645 709 780 858 944 523 575 632 696 765 842 926 1 018 7 88 8 66 9 53 10 48 11 53 12 68 13 9...

Page 38: ...487 535 589 648 713 784 862 948 Value table continued Designation s Displacement x1 Number of strokes with hydraulic method x2 Number of strokes without hydraulic method HYDNUT 680 s mm 18 9 20 79 22...

Page 39: ...1 558 860 946 1 041 1 145 1 259 1 385 1 524 1 676 6 74 7 42 8 16 8 98 9 87 10 86 11 95 13 14 657 723 795 875 962 1 058 1 164 1 281 707 777 855 941 1 035 1 138 1 252 1 377 9 29 10 22 11 24 12 37 13 6...

Page 40: ...101 x2 550 605 665 732 805 885 974 1 071 1 178 Value table continued Designation s Displacement x1 Number of strokes with hydraulic method x2 Number of strokes without hydraulic method HYDNUT 750 s m...

Page 41: ...1 233 1 356 1 491 1 641 1 805 1 985 2 184 2 402 9 29 10 22 11 24 12 37 13 6 14 96 16 46 18 1 1 105 1 215 1 337 1 471 1 618 1 780 1 958 2 153 1 185 1 303 1 433 1 577 1 734 1 908 2 098 2 308 9 46 10 4 1...

Page 42: ...96 1 315 1 447 1 592 x2 792 870 957 1 053 1 159 1 274 1 402 1 542 1 696 Value table continued Designation s Displacement x1 Number of strokes with hydraulic method x2 Number of strokes without hydraul...

Page 43: ...1 423 1 566 1 722 1 894 2 084 2 292 2 521 2 774 10 89 11 98 13 18 14 5 15 95 17 54 19 3 21 23 1 516 1 668 1 835 2 018 2 220 2 442 2 686 2 955 1 619 1 781 1 959 2 155 2 370 2 607 2 868 3 155 11 06 12 1...

Page 44: ...1 379 1 517 1 669 1 835 2 019 2 221 2 443 2 687 2 956 x2 1 462 1 608 1 769 1 946 2 140 2 354 2 590 2 849 3 133 Value table continued Designation s Displacement x1 Number of strokes with hydraulic met...

Page 45: ...391 2 631 2 894 3 183 3 501 3 851 4 237 4 660 13 7 15 07 16 58 18 23 20 06 22 06 24 27 26 7 2 558 2 814 3 095 3 405 3 745 4 120 4 532 4 985 2 717 2 989 3 288 3 617 3 978 4 376 4 814 5 295 13 25 14 58...

Page 46: ...0 Fax 49 9721 91 3435 Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the...